Paxar 545 user manual Cut / Stack

Problem Probable Cause Corrective Action

Voids in print image in the feed direction.

1)	Nozzles clogged or void of ink.	1)	Enter the Print Head Cleaning Mode and clean
			the print module.
2)	Print head swing arm stop	1) Adjust the swing arm stop position as needed to
	misadjusted.		prevent any gap or overlap in the center of the
			image.

	3)	Faulty print head.	1)	After cleaning head and running the test pattern
				to confirm that a void still exists, replace the
				print module.
Printer continually stops	1) Sensor uncalibrated.		1)	Determine which sensor and re-calibrate as
with an erroneous				needed.
interlock condition.
	2)	Sensor position misadjusted.	1) Determine which sensor and relocate
				accordingly.

Cut / Stack

Problem		Probable Cause		Corrective Action
Printer fails to cut labels	1)	The cut is disabled in the Feature	1)	Enter the Feature Setup Mode on the front panel
(the rotary knife does		Setup mode.		and Enable the knife.
not rotate).
	2)	Knife cable unconnected.	1)	Power off and remove the power cord from the
				AC entry. Remove the back cover and inspect
				the cable and connector to the knife module.

3)Knife jammed causing auto resetting fuse to trip on the Thermal Control Board.

1) Remove cause of jam at the knife.

4)	Faulty knife motor.	1)	Replace the knife motor.
5)	Faulty knife motor drive circuit	1)	Replace the Thermal Control Board.
	on the Thermal Control Board.

The stacker fails to run.

1)The stacker cable is unconnected. 1) Power off and insert the stacker cable in the stacker socket on the Thermal Control Board.

2)	Stacker jammed causing auto	1)	Remove cause of jam at the stacker.
	resetting fuse to trip on the
	Thermal Control Board.
3)	Faulty stacker motor.	1)	Replace the stacker motor.
4)	Faulty stacker motor drive circuit	1)	Replace the Thermal Control Board.
	on the Thermal Control Board.

Users Manual Model 545™ Electrical Trouble Shooting • 71