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Paxar 545 user manual Threading Diagram, Users Manual Model, Printer Operation / Adjustments

Models: 545

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Threading Diagram

Threading Diagram

•Open the hinged cover to the printer and thread the fabric through the splice / fabric out sensor (B drawing two), the active unwind, the barrel rollers, the head guards (A drawing two), the feed module, the knife, and then the stacker as shown.

2/0 AND 1/0 THREADING PATH

NIP ROLL

FEED ROLL

Users Manual Model 545™

Printer Operation / Adjustments • 25

Image 27

Paxar 545 user manual Threading Diagram, Users Manual Model, Printer Operation / Adjustments

Contents

Manual Part Number Users ManualPAXAR Systems Group Manual Edition 15 February Model 545This page intentionally blank Location / Power Requirements ContentsSafety Issues / Warnings Warranty InformationControl Panel Operation MaintenanceElectrical Trouble Shooting Mechanical Trouble ShootingAppendix C Assembly DrawingsAppendix A Appendix BCautions Safety Issues / WarningsScope IntroductionParts Warranty InformationLimited Warranty ServiceLocation / Power Requirements Location of PrinterRecommended Workstation Layout AC Power Line Unpacking / Inventory UnpackingShipping Cartons Inventory of Components Ink Cartridge Return ProgramPAXAR 545 TOOL KIT #341390 Product Description Printer DescriptionPaxar Model 545 Label Printer Printer Specification Personal Computer Specifications See 115VAC Fuse Placement Printer AssemblyFuse Configuration AC Entry5 X 20MM Fuse Placement Installing the Power Cord115VAC Fuse Placement PlacementP.C. Board Identification TCB Dip Switch SettingsEject Button Inserting a PCMCIA CardPrint Module Insertion and Removal Driver Installing the StackerPrint Module Handling 3/16” LongInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut Keyboard Cable InstallationStacker Cable PC Interface CableInstalling the Applications Software Installing and Removing Ink Cartridges Printer Operation / AdjustmentsUsers Manual Model Printer Operation / AdjustmentsLoading Fabric for the First Time Adjusting the Unwind2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLL Threading DiagramPrinter Operation / Adjustments Users Manual ModelUsers Manual Model 26 Printer Operation / AdjustmentsWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Label Width Adjustment Stacker Position AdjustmentStacker Angle Adjustment Stacker Label Length AdjustmentStacker Full Level Adjustment Splices Replenishing Fabric at End of RollPrint Head Operation Parked PositionPrint Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Feed Control Panel OperationControl Buttons StartSensor Indicator LightsStop On LineLCD Display ErrorFront Panel Menu Map POWER UP DIAGNOSTICS TESTS Front Panel Power Up / Home ScreensHOME SCREEN VERIFIER SETUP SCREEN PRINTER ADJUSTMENTSPRINTHEAD CLEANING SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page CALIBRATE SENSORS This screen follows the PRINT HEAD CLEANING PROC screenThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Maintenance HandlingPrint Module Handling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment WHAT LEVEL TO USE Automated Print Head CleaningPositioning Swing Arms for Seal Cleaning Manual Manifold Seal CleaningCleaning Printheads General Machine CleaningKnife Adjustment Feed Open Interlock Switch AdjustmentLubrication Procedure Cam - Lubrication ProcedureGeneral Users Manual Model Changing Stacker BeltsMaintenance FULL STACKER CONNECTOR 8-32 CAP SCREWS4. Loosen 6-32 set screws in ends of main drive roller. See figure 64 MaintenanceRIVETS JAM SENSOR HARNESS SNAP RING 3. Remove the drive belt cover5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure Users Manual Model 9. To re-assemble, reverse procedure above66 Maintenance SMALL DUAL DRIVE BELTS SEE ITEMProbable Cause Electrical Trouble ShootingPower Up / Sign On / Communications ProblemCorrective Action ProblemFront panel does not complete diagnostics test Probable CauseCorrective Action Fabric AdvanceProblem Probable CauseCorrective Action PrintProblem Probable CauseProbable Cause Cut / StackProblem ProblemProbable Cause Mechanical Trouble ShootingFabric ProblemPrint ProblemProblem Mechanical Trouble ShootingSensor Locations Non-volatile Memory Reset Users Manual Model Printer WiringElectrical Drawings 76 Electrical DrawingsElectrical System Schematic Users Manual ModelElectrical Drawings Motherboard Power Connectors Appendix A Error Messages80 Appendix B Chip Upgrade Positions / Jumper SettingsAppendix B Head Driver Board P/NS E E D E T A IL A Thermal Control Board P/N 371105IJFront Panel Board P/N Front Panel Diagnostic DescriptionsInk Management / Shelf Life Appendix COther hints if there is still a problem Appendix DKnife MFG Guidelines Solenoid Trigger SettingAppendix E Material Safety Data SheetSTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Assembly Drawings Assembly DrawingsUsers Manual Model Frame Assembly Cover Drawing 90 Assembly DrawingsUsers Manual Model Description Frame Cover Parts ListFrame Assembly Drawing 92 Assembly DrawingsUsers Manual Model Description Frame Parts ListSub - Frame Assembly Drawing 94 Assembly DrawingsUsers Manual Model Sub - Frame Parts List DescriptionDescription Power Unwind Assembly Drawing 96 Assembly DrawingsUsers Manual Model Power Unwind Parts List DescriptionDescription Unwind Support Assembly Drawing 98 Assembly DrawingsUsers Manual Model Unwind Support Parts List DescriptionDescription 100 Assembly Drawings Unwind Nip Roller Assembly DrawingDescription Unwind Nip Roller Parts ListUnwind Snubber Assembly Drawing 102 Assembly DrawingsUsers Manual Model Description Unwind Snubber Parts ListPrint Module Assembly Drawing 104 Assembly DrawingsUsers Manual Model Print Module Parts List Assembly DrawingsUsers Manual Model Cartridge Support Deck Assembly Drawing 106 Assembly DrawingsUsers Manual Model Cartridge Support Deck Parts List DescriptionDescription Feed Assembly Drawing 108 Assembly DrawingsUsers Manual Model Description Feed Parts ListFeed Roller Assembly 110 Assembly DrawingsUsers Manual Model Feed Roller Parts List DescriptionDescription Knife Assembly Drawing 112 Assembly DrawingsUsers Manual Model Knife Parts List DescriptionDescription Stacker Assembly Drawing - Part 114 Assembly DrawingsUsers Manual Model Stacker Parts List - Part DescriptionDescription Stacker Assembly Drawing - Part 116 Assembly DrawingsUsers Manual Model Stacker Parts List - Part DescriptionDescription Rewind Assembly Drawing 118 Assembly DrawingsUsers Manual Model Rewind Parts List DescriptionDescription