Manuals / Paxar / Computer Equipment / Printer

Paxar 545 Appendix A, Appendix B, Appendix C, Appendix D, Appendix E, Assembly Drawings

Models: 545

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Appendix A	79
Error Messages	79
Appendix B	80
Chip Upgrade Positions / Jumper Settings	80
Front Panel Diagnostic Descriptions	82
Appendix C	83
Ink Management / Shelf Life	83
Appendix D	84
Knife MFG Guidelines	84
Appendix E	85
Material Safety Data Sheet	85
Assembly Drawings	89
Frame Assembly Cover Drawing	90
Frame Cover Parts List	91
Frame Assembly Drawing	92
Frame Parts List	93
Sub - Frame Assembly Drawing	94
Sub - Frame Parts List	95
Power Unwind Assembly Drawing	96
Power Unwind Parts List	97
Unwind Support Assembly Drawing	98
Unwind Support Parts List	99
Unwind Nip Roller Assembly Drawing	100
Unwind Nip Roller Parts List	101
Unwind Snubber Assembly Drawing	102
Unwind Snubber Parts List	103
Print Module Assembly Drawing	104
Print Module Parts List	105
Cartridge Support Deck Assembly Drawing	106
Cartridge Support Deck Parts List	107
Feed Assembly Drawing	108
Feed Parts List	109
Feed Roller Assembly	110
Feed Roller Parts List	111
Knife Assembly Drawing	112
Knife Parts List	113
Stacker Assembly Drawing – Part 1	114
Stacker Parts List – Part 1	115
Stacker Assembly Drawing – Part 2	116
Stacker Parts List – Part 2	117
Rewind Assembly Drawing	118
Rewind Parts List	119

Users Manual Model 545™

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Paxar 545 user manual Appendix A, Appendix B, Appendix C, Appendix D, Appendix E, Assembly Drawings

Contents

PAXAR Systems Group Manual Edition 15 February Users ManualModel 545 Manual Part NumberThis page intentionally blank Safety Issues / Warnings ContentsWarranty Information Location / Power RequirementsElectrical Trouble Shooting MaintenanceMechanical Trouble Shooting Control Panel OperationAppendix A Assembly DrawingsAppendix B Appendix CScope Safety Issues / WarningsIntroduction CautionsLimited Warranty Warranty InformationService PartsRecommended Workstation Layout Location / Power RequirementsLocation of Printer AC Power Line Shipping Cartons Unpacking / InventoryUnpacking PAXAR 545 TOOL KIT #341390 Inventory of ComponentsInk Cartridge Return Program Paxar Model 545 Label Printer Product DescriptionPrinter Description Printer Specification Personal Computer Specifications Fuse Configuration Printer AssemblyAC Entry See 115VAC Fuse Placement115VAC Fuse Placement Installing the Power CordPlacement 5 X 20MM Fuse PlacementP.C. Board Identification TCB Dip Switch SettingsEject Button Inserting a PCMCIA CardPrint Module Insertion and Removal Print Module Handling Installing the Stacker3/16” Long DriverInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut Stacker Cable Cable InstallationPC Interface Cable KeyboardInstalling the Applications Software Installing and Removing Ink Cartridges Printer Operation / AdjustmentsUsers Manual Model Printer Operation / AdjustmentsLoading Fabric for the First Time Adjusting the UnwindPrinter Operation / Adjustments Threading DiagramUsers Manual Model 2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLLUsers Manual Model 26 Printer Operation / AdjustmentsWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Label Width Adjustment Stacker Position AdjustmentStacker Angle Adjustment Stacker Label Length AdjustmentStacker Full Level Adjustment Splices Replenishing Fabric at End of RollPrint Position Print Head OperationParked Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Control Buttons Control Panel OperationStart FeedStop Indicator LightsOn Line SensorLCD Display ErrorFront Panel Menu Map POWER UP DIAGNOSTICS TESTS Front Panel Power Up / Home ScreensHOME SCREEN PRINTHEAD CLEANING PRINTER ADJUSTMENTSSETUP SCREEN VERIFIER SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page CALIBRATE SENSORS This screen follows the PRINT HEAD CLEANING PROC screenThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Print Module Handling MaintenanceHandling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment WHAT LEVEL TO USE Automated Print Head CleaningPositioning Swing Arms for Seal Cleaning Manual Manifold Seal CleaningCleaning Knife Adjustment General Machine CleaningFeed Open Interlock Switch Adjustment PrintheadsGeneral Lubrication ProcedureCam - Lubrication Procedure Maintenance Changing Stacker BeltsFULL STACKER CONNECTOR 8-32 CAP SCREWS Users Manual ModelRIVETS JAM SENSOR HARNESS SNAP RING 64 Maintenance3. Remove the drive belt cover 4. Loosen 6-32 set screws in ends of main drive roller. See figure5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure 66 Maintenance 9. To re-assemble, reverse procedure aboveSMALL DUAL DRIVE BELTS SEE ITEM Users Manual ModelPower Up / Sign On / Communications Electrical Trouble ShootingProblem Probable CauseFront panel does not complete diagnostics test ProblemProbable Cause Corrective ActionProblem Fabric AdvanceProbable Cause Corrective ActionProblem PrintProbable Cause Corrective ActionProblem Cut / StackProblem Probable CauseFabric Mechanical Trouble ShootingProblem Probable CauseProblem ProblemMechanical Trouble Shooting PrintSensor Locations Non-volatile Memory Reset Electrical Drawings Printer Wiring76 Electrical Drawings Users Manual ModelElectrical Drawings Electrical System SchematicUsers Manual Model Motherboard Power Connectors Appendix A Error MessagesAppendix B Chip Upgrade Positions / Jumper SettingsHead Driver Board P/N 80 Appendix BS E E D E T A IL A Thermal Control Board P/N 371105IJFront Panel Board P/N Front Panel Diagnostic DescriptionsInk Management / Shelf Life Appendix CKnife MFG Guidelines Appendix DSolenoid Trigger Setting Other hints if there is still a problemAppendix E Material Safety Data SheetSTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Users Manual Model Assembly DrawingsAssembly Drawings Users Manual Model Frame Assembly Cover Drawing90 Assembly Drawings Description Frame Cover Parts ListUsers Manual Model Frame Assembly Drawing92 Assembly Drawings Description Frame Parts ListUsers Manual Model Sub - Frame Assembly Drawing94 Assembly Drawings Description Sub - Frame Parts ListDescription Users Manual Model Power Unwind Assembly Drawing96 Assembly Drawings Description Power Unwind Parts ListDescription Users Manual Model Unwind Support Assembly Drawing98 Assembly Drawings Description Unwind Support Parts ListDescription 100 Assembly Drawings Unwind Nip Roller Assembly DrawingDescription Unwind Nip Roller Parts ListUsers Manual Model Unwind Snubber Assembly Drawing102 Assembly Drawings Description Unwind Snubber Parts ListUsers Manual Model Print Module Assembly Drawing104 Assembly Drawings Users Manual Model Print Module Parts ListAssembly Drawings Users Manual Model Cartridge Support Deck Assembly Drawing106 Assembly Drawings Description Cartridge Support Deck Parts ListDescription Users Manual Model Feed Assembly Drawing108 Assembly Drawings Description Feed Parts ListUsers Manual Model Feed Roller Assembly110 Assembly Drawings Description Feed Roller Parts ListDescription Users Manual Model Knife Assembly Drawing112 Assembly Drawings Description Knife Parts ListDescription Users Manual Model Stacker Assembly Drawing - Part114 Assembly Drawings Description Stacker Parts List - PartDescription Users Manual Model Stacker Assembly Drawing - Part116 Assembly Drawings Description Stacker Parts List - PartDescription Users Manual Model Rewind Assembly Drawing118 Assembly Drawings Description Rewind Parts ListDescription