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Paxar 545 user manual Print Module Assembly Drawing, Assembly Drawings, Users Manual Model

Models: 545

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Print Module Assembly Drawing

Print Module Assembly Drawing

104 • Assembly Drawings

Users Manual Model 545™

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Paxar 545 user manual Print Module Assembly Drawing, Assembly Drawings, Users Manual Model

Contents

Model 545 Users ManualPAXAR Systems Group Manual Edition 15 February Manual Part NumberThis page intentionally blank Warranty Information ContentsSafety Issues / Warnings Location / Power RequirementsMechanical Trouble Shooting MaintenanceElectrical Trouble Shooting Control Panel OperationAppendix B Assembly DrawingsAppendix A Appendix CIntroduction Safety Issues / WarningsScope CautionsService Warranty InformationLimited Warranty PartsLocation of Printer Location / Power RequirementsRecommended Workstation Layout AC Power Line Unpacking Unpacking / InventoryShipping Cartons Ink Cartridge Return Program Inventory of ComponentsPAXAR 545 TOOL KIT #341390 Printer Description Product DescriptionPaxar Model 545 Label Printer Printer Specification Personal Computer Specifications AC Entry Printer AssemblyFuse Configuration See 115VAC Fuse PlacementPlacement Installing the Power Cord115VAC Fuse Placement 5 X 20MM Fuse PlacementTCB Dip Switch Settings P.C. Board IdentificationInserting a PCMCIA Card Eject ButtonPrint Module Insertion and Removal 3/16” Long Installing the StackerPrint Module Handling DriverInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut PC Interface Cable Cable InstallationStacker Cable KeyboardInstalling the Applications Software Printer Operation / Adjustments Installing and Removing Ink CartridgesPrinter Operation / Adjustments Users Manual ModelAdjusting the Unwind Loading Fabric for the First TimeUsers Manual Model Threading DiagramPrinter Operation / Adjustments 2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLL26 Printer Operation / Adjustments Users Manual ModelWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Position Adjustment Stacker Label Width AdjustmentStacker Label Length Adjustment Stacker Angle AdjustmentStacker Full Level Adjustment Replenishing Fabric at End of Roll SplicesParked Position Print Head OperationPrint Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Start Control Panel OperationControl Buttons FeedOn Line Indicator LightsStop SensorError LCD DisplayFront Panel Menu Map Front Panel Power Up / Home Screens POWER UP DIAGNOSTICS TESTSHOME SCREEN SETUP SCREEN PRINTER ADJUSTMENTSPRINTHEAD CLEANING VERIFIER SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page This screen follows the PRINT HEAD CLEANING PROC screen CALIBRATE SENSORSThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Handling MaintenancePrint Module Handling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment Automated Print Head Cleaning WHAT LEVEL TO USEManual Manifold Seal Cleaning Positioning Swing Arms for Seal CleaningCleaning Feed Open Interlock Switch Adjustment General Machine CleaningKnife Adjustment PrintheadsCam - Lubrication Procedure Lubrication ProcedureGeneral FULL STACKER CONNECTOR 8-32 CAP SCREWS Changing Stacker BeltsMaintenance Users Manual Model3. Remove the drive belt cover 64 MaintenanceRIVETS JAM SENSOR HARNESS SNAP RING 4. Loosen 6-32 set screws in ends of main drive roller. See figure5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure SMALL DUAL DRIVE BELTS SEE ITEM 9. To re-assemble, reverse procedure above66 Maintenance Users Manual ModelProblem Electrical Trouble ShootingPower Up / Sign On / Communications Probable CauseProbable Cause ProblemFront panel does not complete diagnostics test Corrective ActionProbable Cause Fabric AdvanceProblem Corrective ActionProbable Cause PrintProblem Corrective ActionProblem Cut / StackProblem Probable CauseProblem Mechanical Trouble ShootingFabric Probable CauseMechanical Trouble Shooting ProblemProblem PrintSensor Locations Non-volatile Memory Reset 76 Electrical Drawings Printer WiringElectrical Drawings Users Manual ModelUsers Manual Model Electrical System SchematicElectrical Drawings Motherboard Power Connectors Error Messages Appendix AHead Driver Board P/N Chip Upgrade Positions / Jumper SettingsAppendix B 80 Appendix BThermal Control Board P/N 371105IJ S E E D E T A IL AFront Panel Diagnostic Descriptions Front Panel Board P/NAppendix C Ink Management / Shelf LifeSolenoid Trigger Setting Appendix DKnife MFG Guidelines Other hints if there is still a problemMaterial Safety Data Sheet Appendix ESTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Assembly Drawings Assembly DrawingsUsers Manual Model 90 Assembly Drawings Frame Assembly Cover DrawingUsers Manual Model Frame Cover Parts List Description92 Assembly Drawings Frame Assembly DrawingUsers Manual Model Frame Parts List Description94 Assembly Drawings Sub - Frame Assembly DrawingUsers Manual Model Description Sub - Frame Parts ListDescription 96 Assembly Drawings Power Unwind Assembly DrawingUsers Manual Model Description Power Unwind Parts ListDescription 98 Assembly Drawings Unwind Support Assembly DrawingUsers Manual Model Description Unwind Support Parts ListDescription Unwind Nip Roller Assembly Drawing 100 Assembly DrawingsUnwind Nip Roller Parts List Description102 Assembly Drawings Unwind Snubber Assembly DrawingUsers Manual Model Unwind Snubber Parts List Description104 Assembly Drawings Print Module Assembly DrawingUsers Manual Model Assembly Drawings Print Module Parts ListUsers Manual Model 106 Assembly Drawings Cartridge Support Deck Assembly DrawingUsers Manual Model Description Cartridge Support Deck Parts ListDescription 108 Assembly Drawings Feed Assembly DrawingUsers Manual Model Feed Parts List Description110 Assembly Drawings Feed Roller AssemblyUsers Manual Model Description Feed Roller Parts ListDescription 112 Assembly Drawings Knife Assembly DrawingUsers Manual Model Description Knife Parts ListDescription 114 Assembly Drawings Stacker Assembly Drawing - PartUsers Manual Model Description Stacker Parts List - PartDescription 116 Assembly Drawings Stacker Assembly Drawing - PartUsers Manual Model Description Stacker Parts List - PartDescription 118 Assembly Drawings Rewind Assembly DrawingUsers Manual Model Description Rewind Parts ListDescription