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Paxar 545 user manual This page intentionally blank

Models: 545

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Contents

Model 545 Users ManualPAXAR Systems Group Manual Edition 15 February Manual Part NumberThis page intentionally blank Warranty Information ContentsSafety Issues / Warnings Location / Power RequirementsMechanical Trouble Shooting MaintenanceElectrical Trouble Shooting Control Panel OperationAppendix B Assembly DrawingsAppendix A Appendix CIntroduction Safety Issues / WarningsScope CautionsService Warranty InformationLimited Warranty PartsRecommended Workstation Layout Location / Power RequirementsLocation of Printer AC Power Line Shipping Cartons Unpacking / InventoryUnpacking PAXAR 545 TOOL KIT #341390 Inventory of ComponentsInk Cartridge Return Program Paxar Model 545 Label Printer Product DescriptionPrinter Description Printer Specification Personal Computer Specifications AC Entry Printer AssemblyFuse Configuration See 115VAC Fuse PlacementPlacement Installing the Power Cord115VAC Fuse Placement 5 X 20MM Fuse PlacementTCB Dip Switch Settings P.C. Board IdentificationInserting a PCMCIA Card Eject ButtonPrint Module Insertion and Removal 3/16” Long Installing the StackerPrint Module Handling DriverInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut PC Interface Cable Cable InstallationStacker Cable KeyboardInstalling the Applications Software Printer Operation / Adjustments Installing and Removing Ink CartridgesPrinter Operation / Adjustments Users Manual ModelAdjusting the Unwind Loading Fabric for the First TimeUsers Manual Model Threading DiagramPrinter Operation / Adjustments 2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLL26 Printer Operation / Adjustments Users Manual ModelWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Position Adjustment Stacker Label Width AdjustmentStacker Label Length Adjustment Stacker Angle AdjustmentStacker Full Level Adjustment Replenishing Fabric at End of Roll SplicesPrint Position Print Head OperationParked Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Start Control Panel OperationControl Buttons FeedOn Line Indicator LightsStop SensorError LCD DisplayFront Panel Menu Map Front Panel Power Up / Home Screens POWER UP DIAGNOSTICS TESTSHOME SCREEN SETUP SCREEN PRINTER ADJUSTMENTSPRINTHEAD CLEANING VERIFIER SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page This screen follows the PRINT HEAD CLEANING PROC screen CALIBRATE SENSORSThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Print Module Handling MaintenanceHandling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment Automated Print Head Cleaning WHAT LEVEL TO USEManual Manifold Seal Cleaning Positioning Swing Arms for Seal CleaningCleaning Feed Open Interlock Switch Adjustment General Machine CleaningKnife Adjustment PrintheadsGeneral Lubrication ProcedureCam - Lubrication Procedure FULL STACKER CONNECTOR 8-32 CAP SCREWS Changing Stacker BeltsMaintenance Users Manual Model3. Remove the drive belt cover 64 MaintenanceRIVETS JAM SENSOR HARNESS SNAP RING 4. Loosen 6-32 set screws in ends of main drive roller. See figure5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure SMALL DUAL DRIVE BELTS SEE ITEM 9. To re-assemble, reverse procedure above66 Maintenance Users Manual ModelProblem Electrical Trouble ShootingPower Up / Sign On / Communications Probable CauseProbable Cause ProblemFront panel does not complete diagnostics test Corrective ActionProbable Cause Fabric AdvanceProblem Corrective ActionProbable Cause PrintProblem Corrective ActionProblem Cut / StackProblem Probable CauseProblem Mechanical Trouble ShootingFabric Probable CauseMechanical Trouble Shooting ProblemProblem PrintSensor Locations Non-volatile Memory Reset 76 Electrical Drawings Printer WiringElectrical Drawings Users Manual ModelElectrical Drawings Electrical System SchematicUsers Manual Model Motherboard Power Connectors Error Messages Appendix AHead Driver Board P/N Chip Upgrade Positions / Jumper SettingsAppendix B 80 Appendix BThermal Control Board P/N 371105IJ S E E D E T A IL AFront Panel Diagnostic Descriptions Front Panel Board P/NAppendix C Ink Management / Shelf LifeSolenoid Trigger Setting Appendix DKnife MFG Guidelines Other hints if there is still a problemMaterial Safety Data Sheet Appendix ESTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Users Manual Model Assembly DrawingsAssembly Drawings Users Manual Model Frame Assembly Cover Drawing90 Assembly Drawings Frame Cover Parts List DescriptionUsers Manual Model Frame Assembly Drawing92 Assembly Drawings Frame Parts List DescriptionUsers Manual Model Sub - Frame Assembly Drawing94 Assembly Drawings Description Sub - Frame Parts ListDescription Users Manual Model Power Unwind Assembly Drawing96 Assembly Drawings Description Power Unwind Parts ListDescription Users Manual Model Unwind Support Assembly Drawing98 Assembly Drawings Description Unwind Support Parts ListDescription Unwind Nip Roller Assembly Drawing 100 Assembly DrawingsUnwind Nip Roller Parts List DescriptionUsers Manual Model Unwind Snubber Assembly Drawing102 Assembly Drawings Unwind Snubber Parts List DescriptionUsers Manual Model Print Module Assembly Drawing104 Assembly Drawings Users Manual Model Print Module Parts ListAssembly Drawings Users Manual Model Cartridge Support Deck Assembly Drawing106 Assembly Drawings Description Cartridge Support Deck Parts ListDescription Users Manual Model Feed Assembly Drawing108 Assembly Drawings Feed Parts List DescriptionUsers Manual Model Feed Roller Assembly110 Assembly Drawings Description Feed Roller Parts ListDescription Users Manual Model Knife Assembly Drawing112 Assembly Drawings Description Knife Parts ListDescription Stacker Assembly Drawing - Part 114 Assembly DrawingsDescription Stacker Parts List - PartDescription Users Manual Model Stacker Assembly Drawing - Part116 Assembly Drawings Description Stacker Parts List - PartDescription Users Manual Model Rewind Assembly Drawing118 Assembly Drawings Description Rewind Parts ListDescription