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Paxar user manual Users Manual, PAXAR Systems Group Manual Edition 15 February, Model 545

Models: 545

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Users Manual

Users Manual

Model 545

PAXAR Systems Group

Manual Edition 5.1

15 February 2002

Manual Part Number 341398

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Paxar user manual Users Manual, PAXAR Systems Group Manual Edition 15 February, Model 545, Manual Part Number

Contents

PAXAR Systems Group Manual Edition 15 February Users ManualModel 545 Manual Part NumberThis page intentionally blank Safety Issues / Warnings ContentsWarranty Information Location / Power RequirementsElectrical Trouble Shooting MaintenanceMechanical Trouble Shooting Control Panel OperationAppendix A Assembly DrawingsAppendix B Appendix CScope Safety Issues / WarningsIntroduction CautionsLimited Warranty Warranty InformationService PartsLocation of Printer Location / Power RequirementsRecommended Workstation Layout AC Power Line Unpacking Unpacking / InventoryShipping Cartons Ink Cartridge Return Program Inventory of ComponentsPAXAR 545 TOOL KIT #341390 Printer Description Product DescriptionPaxar Model 545 Label Printer Printer Specification Personal Computer Specifications Fuse Configuration Printer AssemblyAC Entry See 115VAC Fuse Placement115VAC Fuse Placement Installing the Power CordPlacement 5 X 20MM Fuse PlacementP.C. Board Identification TCB Dip Switch SettingsEject Button Inserting a PCMCIA CardPrint Module Insertion and Removal Print Module Handling Installing the Stacker3/16” Long DriverInstall the stacker up-right rails. Remove one of the spring-loaded screws. Insert the spring-loaded screw through the mating hole in the up-right rail assembly. Thread the spring-loaded screw into the mounting block. Repeat the above procedure for the other rail. Remove the spring-loaded screw and washer from the top of the inner stacker rail. Place the threaded stud into the slot of the outer rail and reattach the washer, spring and nut Stacker Cable Cable InstallationPC Interface Cable KeyboardInstalling the Applications Software Installing and Removing Ink Cartridges Printer Operation / AdjustmentsUsers Manual Model Printer Operation / AdjustmentsLoading Fabric for the First Time Adjusting the UnwindPrinter Operation / Adjustments Threading DiagramUsers Manual Model 2/0 AND 1/0 THREADING PATH NIP ROLL FEED ROLLUsers Manual Model 26 Printer Operation / AdjustmentsWeb Guide Adjustment Open the feed roller by turning the feed lever counterclockwise Stacker Label Width Adjustment Stacker Position AdjustmentStacker Angle Adjustment Stacker Label Length AdjustmentStacker Full Level Adjustment Splices Replenishing Fabric at End of RollParked Position Print Head OperationPrint Position Printer Setup 8 On the front panel adjust the PRINT OFFSET STATION 1 to produce one straight continuous feed print line on the back of the label Sensor Calibration Control Buttons Control Panel OperationStart FeedStop Indicator LightsOn Line SensorLCD Display ErrorFront Panel Menu Map POWER UP DIAGNOSTICS TESTS Front Panel Power Up / Home ScreensHOME SCREEN PRINTHEAD CLEANING PRINTER ADJUSTMENTSSETUP SCREEN VERIFIER SETUP SCREENFront Panel Mode Descriptions PRINT / CUT POSITIONS This screen follows the PRINT POSITION STATION 1 screen. This screen allows the print position of station 2 to be adjusted in the feed direction PRINTHEAD CLEANING PROCEDURES Page CALIBRATE SENSORS This screen follows the PRINT HEAD CLEANING PROC screenThis screen follows the TOP REFL NOT OVER MARK screen. Place the fabric over the bottom reflective sensor so that the reflective mark is over the sensor and when NEW VALUE is at the highest value press ‘Enter’ LIFE COUNTS/VERSIONS FEATURE SETUP SCREEN Page VERIFIER SETUP Handling MaintenancePrint Module Handling Print Module Replacement / Height Adjustment Print Head Swing Arm Stop Adjustment WHAT LEVEL TO USE Automated Print Head CleaningPositioning Swing Arms for Seal Cleaning Manual Manifold Seal CleaningCleaning Knife Adjustment General Machine CleaningFeed Open Interlock Switch Adjustment PrintheadsCam - Lubrication Procedure Lubrication ProcedureGeneral Maintenance Changing Stacker BeltsFULL STACKER CONNECTOR 8-32 CAP SCREWS Users Manual ModelRIVETS JAM SENSOR HARNESS SNAP RING 64 Maintenance3. Remove the drive belt cover 4. Loosen 6-32 set screws in ends of main drive roller. See figure5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. See figure 66 Maintenance 9. To re-assemble, reverse procedure aboveSMALL DUAL DRIVE BELTS SEE ITEM Users Manual ModelPower Up / Sign On / Communications Electrical Trouble ShootingProblem Probable CauseFront panel does not complete diagnostics test ProblemProbable Cause Corrective ActionProblem Fabric AdvanceProbable Cause Corrective ActionProblem PrintProbable Cause Corrective ActionProblem Cut / StackProblem Probable CauseFabric Mechanical Trouble ShootingProblem Probable CauseProblem ProblemMechanical Trouble Shooting PrintSensor Locations Non-volatile Memory Reset Electrical Drawings Printer Wiring76 Electrical Drawings Users Manual ModelUsers Manual Model Electrical System SchematicElectrical Drawings Motherboard Power Connectors Appendix A Error MessagesAppendix B Chip Upgrade Positions / Jumper SettingsHead Driver Board P/N 80 Appendix BS E E D E T A IL A Thermal Control Board P/N 371105IJFront Panel Board P/N Front Panel Diagnostic DescriptionsInk Management / Shelf Life Appendix CKnife MFG Guidelines Appendix DSolenoid Trigger Setting Other hints if there is still a problemAppendix E Material Safety Data SheetSTABILITY Stable INCOMPATIBILITY Strong oxidizing agents VENTILATION Page Assembly Drawings Assembly DrawingsUsers Manual Model 90 Assembly Drawings Frame Assembly Cover DrawingUsers Manual Model Description Frame Cover Parts List92 Assembly Drawings Frame Assembly DrawingUsers Manual Model Description Frame Parts List94 Assembly Drawings Sub - Frame Assembly DrawingUsers Manual Model Description Sub - Frame Parts ListDescription 96 Assembly Drawings Power Unwind Assembly DrawingUsers Manual Model Description Power Unwind Parts ListDescription 98 Assembly Drawings Unwind Support Assembly DrawingUsers Manual Model Description Unwind Support Parts ListDescription 100 Assembly Drawings Unwind Nip Roller Assembly DrawingDescription Unwind Nip Roller Parts List102 Assembly Drawings Unwind Snubber Assembly DrawingUsers Manual Model Description Unwind Snubber Parts List104 Assembly Drawings Print Module Assembly DrawingUsers Manual Model Assembly Drawings Print Module Parts ListUsers Manual Model 106 Assembly Drawings Cartridge Support Deck Assembly DrawingUsers Manual Model Description Cartridge Support Deck Parts ListDescription 108 Assembly Drawings Feed Assembly DrawingUsers Manual Model Description Feed Parts List110 Assembly Drawings Feed Roller AssemblyUsers Manual Model Description Feed Roller Parts ListDescription 112 Assembly Drawings Knife Assembly DrawingUsers Manual Model Description Knife Parts ListDescription 114 Assembly Drawings Stacker Assembly Drawing - PartUsers Manual Model Description Stacker Parts List - PartDescription 116 Assembly Drawings Stacker Assembly Drawing - PartUsers Manual Model Description Stacker Parts List - PartDescription 118 Assembly Drawings Rewind Assembly DrawingUsers Manual Model Description Rewind Parts ListDescription