Lochinvar 400, 801 service manual What is in this manual?, Service, Maintenance, Troubleshooting

Page 5

What is in this manual?

Service

Near boiler piping

• Typical system components

The Knight XL display

• Display panel readout, buttons and their functions

Control module inputs

• Control module inputs and options

Control module outputs

• Control module outputs and options

General

How the boiler operates

How the control module operates

Access modes -- user and installer

Sequence of operation -- Domestic Hot Water (DHW)/space heating

Control panel menu access

Accessing programming mode and locating menus (See separate guide covering the interface.)

Control panel parameter access

• Accessing and changing parameters from the display panel

Quick start information -- parameter table

An index of available adjustments and readouts, where to access them and where to find detailed information.

Knight XL operation

A: General

B: Temperature Setting

C: Data Logging

D: Functions

E: DHW Settings

F: Outdoor Reset

G: Anti-cycling

H: Control Modes

I: Circulation Pumps

J: Building Management System (BMS)

K: Service Notification

Service Manual

Maintenance

Service and maintenance schedules

Address reported problems

Inspect boiler area and boiler interior

Clean condensate trap

Check all piping for leaks

Check air openings

Flue vent system and air piping

Check water system

Check expansion tank

Check boiler relief valve

Inspect ignition electrode

Check ignition ground wiring

Check all boiler wiring

Check control settings

Perform start-up and checks

Check burner flame

Check flame signal

Check flue gas temperature

General maintenance

Review with owner

Cleaning boiler heat exchanger

Oiled bearing circulators

Troubleshooting

Troubleshooting table - No display

Checking temperature sensors

Sensor tables

Troubleshooting table - Fault messages displayed on boiler interface

Combustion analysis procedure

Gas valve adjustment procedure

5

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Contents Models 400 Contents Niosh stated First Aid Please read before proceedingHandling ceramic fiber materials When servicing boiler Service What is in this manual?Maintenance TroubleshootingNear boiler piping ServiceNavigation Dial Knight XL displayLOW Voltage Connection Board Control inputsControl outputs Smart Control ModuleGeneral Operation Access modesHow the boiler operates How the control module operatesOperation Display From previous page Sequence of Operation Button Screen Operation Display Status Display panel menu accessButton Screen Status Operation Display Display panel parameter accessMenu Description See User Access Installer Access Display ModifyParameter table DHW Settings Resetoutdoor Description See User Access Installer Access Display ModifyBMS Service Notification Viewable and changeable control parameters Temperature units C / FTime and Date Software VersionFunctions Temperature SettingsData Logging DHW Settings Outdoor Reset Anti-Cycling Control modes Ramp SettingsControlling Sensor BMS Thermostat InputMinimum On/Off Time Cascade OffsetCirculation pumps Service Notification Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Model Kit Part Component Number DescriptionBefore troubleshooting TroubleshootingCheck control module fuses Check the followingNo Burner No DisplayOperation Unit DoesTemperature Resistance Temperature Resistance Checking temperature sensorsWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNo Pump NoisyBoiler Pump System PumpTroubleshooting Open Temp SwAnti-cycling Flame Fail IgnFlame Sequence Cont’dOutlet Mrhl Outlet ArhlFan Speed Low Fan Low/HighHigh GV/RelaySensor Shorted FaultLouver Proving Inlet SensorFatal Error Flue Sensor FaultMemory Error Flue Temp DiffOutlet Temp Flue Temp HighDelta T High Watch Dog Error Service BlkNo Error Stored Rem Ctrl FltCombustion Analysis Procedure Models 601 Gas valve adjustment procedureModel
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400, 801 specifications

The Lochinvar 801,400 is a cutting-edge solution in the realm of high-efficiency commercial water heating. This model represents a significant advancement in the design and functionality of water heaters, catering primarily to the demands of large-scale facilities like hotels, hospitals, and large industrial operations.

One of the standout features of the Lochinvar 801,400 is its impressive heating capacity, which can produce up to 801,400 BTUs, making it suitable for high-demand applications. This output is crucial for establishments that require a consistent supply of hot water, such as commercial kitchens and laundry facilities. The robust design ensures that it can handle peak demand periods without compromising performance.

Another significant aspect is the innovative use of advanced technology in its operation. The Lochinvar 801,400 integrates smart controls that enhance its efficiency and ease of operation. These controls allow for precise monitoring and adjustment of water temperatures, ensuring that the system operates within optimal parameters while maximizing energy savings. The intelligent monitoring system can provide real-time updates, making it easier for facility managers to keep track of performance and address maintenance needs proactively.

The construction of the Lochinvar 801,400 incorporates durable materials that not only enhance the longevity of the unit but also offer resistance to corrosion and wear. This durability translates into lower maintenance costs and an extended lifespan for the unit, making it a worthwhile investment for businesses.

Moreover, the Lochinvar 801,400 is designed with energy efficiency in mind. It boasts a high thermal efficiency rating, which reduces operational costs and minimizes the carbon footprint of heating operations. This efficiency is critical in today’s environmentally conscious market, where businesses are seeking to reduce their energy consumption and comply with strict regulations.

The design of the Lochinvar 801,400 also prioritizes safety, featuring innovative safety controls and fail-safes that protect both the unit and the users.

In summary, the Lochinvar 801,400 offers a combination of high capacity, advanced technology, durability, and energy efficiency, making it an excellent choice for commercial water heating solutions. As industries continue to evolve, the demand for reliable and efficient water heating solutions like the Lochinvar 801,400 will only increase.