Lochinvar Boiler Manual and Knight Service Guide: Blocked Anti Cycling and Delta T High
Page 44

Service Manual

3 Troubleshooting

Table 3-4(continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Boiler Interface

FAULT

DESCRIPTION

 

CORRECTIVE ACTION

 

 

 

 

 

 

• Inspect the heat exchanger. Reference page 32 of

 

 

this manual for the procedure on how to clean the flue

 

 

side of the heat exchanger.

 

 

 

 

 

• Inspect the flue sensor and associated wiring.

 

The stack temperature has exceeded the set

Measure the resistance of the flue sensor and

Flue Temp High

compare to Table 3-2D on page 35 of this manual.

parameters for the boiler.

Replace the sensor if necessary.

 

 

 

 

• Verify that the vent/air intake pipes are properly

 

 

installed and that there are no obstructions.

 

 

 

• Replace the main control board.

 

 

 

 

 

 

 

• Verify that the system is full of water and that all air

 

 

has been properly purged from the system.

 

 

 

• Verify that the boiler is piped properly into the heating

 

 

system. Refer to Section 6 - Hydronic Piping of the

 

 

Knight

XL

Installation

and

Operation

Manual

 

 

for the proper piping methods for the Knight XL boiler.

 

 

• Check for 120 vac to the boiler pump motor on a call

Delta T High

The temperature rise across the heat

for heat. If voltage is not present, check the wiring

back to the main control board. Replace the main

 

exchanger has exceeded the set parameters

 

control board if necessary.

 

 

 

 

for the boiler.

 

 

 

 

• If 120 vac is present on a call for heat and the boiler

 

 

 

 

pump is not operating, replace the pump.

 

 

 

• Verify that the boiler pump is set to the proper speed

 

 

or that the pump is the proper size. Reference

 

 

Section

6

- Hydronic

Piping of the

Knight

 

 

XL Installation and Operation Manual for boiler

 

 

pump specifications.

 

 

 

 

 

 

 

 

• Verify that the system is full of water and that all air

 

 

has been properly purged from the system.

 

 

 

• Verify that the boiler is piped properly into the heating

 

 

system. Refer to Section 6 - Hydronic Piping of the

 

 

Knight

XL

Installation

and

Operation

Manual

 

 

for the proper piping methods for the Knight XL boiler.

 

 

• Check for 120 vac to the boiler pump motor on a call

 

 

for heat. If voltage is not present, check wiring back

Outlet Temp

Outlet water temperature has exceeded the

to the main control board. Replace the main control

board if necessary.

 

 

 

High

maximum outlet water temperature.

• If 120 vac is present on a call for heat and the boiler

 

 

 

 

pump is not operating, replace the pump.

 

 

 

 

 

 

• Verify that the boiler pump is set to the proper speed

 

 

or that the boiler pump is the proper size. Reference

 

 

Section 6 - Hydronic Piping of the Knight XL

 

 

Installation and Operation Manual for boiler pump

 

 

specifications.

 

 

 

 

 

• Replace the main control board.

 

 

 

 

 

 

 

 

 

 

44

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Image 44
Page 43 Page 45
Contents Models 400 Contents Niosh stated First Aid Please read before proceedingHandling ceramic fiber materials When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Near boiler pipingKnight XL display Navigation DialControl inputs LOW Voltage Connection BoardSmart Control Module Control outputsAccess modes General OperationHow the boiler operates How the control module operatesOperation Display From previous page Sequence of Operation Display panel menu access Button Screen Operation Display StatusDisplay panel parameter access Button Screen Status Operation DisplayMenu Description See User Access Installer Access Display ModifyParameter table DHW Settings Resetoutdoor See User Access Installer Access Display Modify DescriptionBMS Service Notification Temperature units C / F Viewable and changeable control parametersTime and Date Software VersionFunctions Temperature SettingsData Logging DHW Settings Outdoor Reset Anti-Cycling Ramp Settings Control modesControlling Sensor BMS Thermostat InputCascade Offset Minimum On/Off TimeCirculation pumps Service Notification Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Model Kit Part Component Number DescriptionTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit DoesChecking temperature sensors Temperature Resistance Temperature ResistanceWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNoisy No PumpBoiler Pump System PumpTroubleshooting Temp Sw OpenAnti-cycling Flame Fail IgnCont’d Flame SequenceOutlet Arhl Outlet MrhlFan Low/High Fan Speed LowHigh GV/RelayFault Sensor ShortedLouver Proving Inlet SensorFlue Sensor Fault Fatal ErrorMemory Error Flue Temp DiffOutlet Temp Flue Temp HighDelta T High Service Blk Watch Dog ErrorNo Error Stored Rem Ctrl FltCombustion Analysis Procedure Models 601 Gas valve adjustment procedureModel
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400, 801 specifications

The Lochinvar 801,400 is a cutting-edge solution in the realm of high-efficiency commercial water heating. This model represents a significant advancement in the design and functionality of water heaters, catering primarily to the demands of large-scale facilities like hotels, hospitals, and large industrial operations.

One of the standout features of the Lochinvar 801,400 is its impressive heating capacity, which can produce up to 801,400 BTUs, making it suitable for high-demand applications. This output is crucial for establishments that require a consistent supply of hot water, such as commercial kitchens and laundry facilities. The robust design ensures that it can handle peak demand periods without compromising performance.

Another significant aspect is the innovative use of advanced technology in its operation. The Lochinvar 801,400 integrates smart controls that enhance its efficiency and ease of operation. These controls allow for precise monitoring and adjustment of water temperatures, ensuring that the system operates within optimal parameters while maximizing energy savings. The intelligent monitoring system can provide real-time updates, making it easier for facility managers to keep track of performance and address maintenance needs proactively.

The construction of the Lochinvar 801,400 incorporates durable materials that not only enhance the longevity of the unit but also offer resistance to corrosion and wear. This durability translates into lower maintenance costs and an extended lifespan for the unit, making it a worthwhile investment for businesses.

Moreover, the Lochinvar 801,400 is designed with energy efficiency in mind. It boasts a high thermal efficiency rating, which reduces operational costs and minimizes the carbon footprint of heating operations. This efficiency is critical in today’s environmentally conscious market, where businesses are seeking to reduce their energy consumption and comply with strict regulations.

The design of the Lochinvar 801,400 also prioritizes safety, featuring innovative safety controls and fail-safes that protect both the unit and the users.

In summary, the Lochinvar 801,400 offers a combination of high capacity, advanced technology, durability, and energy efficiency, making it an excellent choice for commercial water heating solutions. As industries continue to evolve, the demand for reliable and efficient water heating solutions like the Lochinvar 801,400 will only increase.
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