Lochinvar 3.5, 2.5 service manual Set space heating operation, Gas Natural Gas Propane Valve

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9 Start-up

Check flame and combustion (continued)

4.Navigate to the Service Screen from the Home Screen by pressing the MAIN MENU button and then the SERVICE button.

5.On the Service Screen place heater into Service Mode by selecting the START button, then selecting Set Gas Valve 1 - High.

6.Insert the probe from a combustion analyzer into the hole left by the removal of the flue temperature sensor.

7.Once the heat exchanger has modulated up to rate, measure the combustion. The values should be in the range listed in Table 9A below. CO levels should

be less than 200 ppm for a properly installed unit. If the combustion is not within range reference the Troubleshooting Section in the Crest Service Manual for possible causes and corrective actions.

Table 9A Flue Products Chart

Gas

Natural Gas

 

Propane

 

 

 

 

Valve

 

 

 

 

CO2

O2

CO2

O2

 

1 - High 3.5% - 5.5% 11.2% - 14.8% 5.1% - 6.8% 10.5% - 13.2%

2 - High 7.8% - 8.6% 5.6% - 7.1% 9.4% - 11.0% 4.1% - 6.6%

8.After Gas Valve 1 is set, repeat the same procedure for the second gas train by selecting Set Gas Valve 2 - High on the Service Screen.

9.Once the heater analysis is complete, test the safety shutoff device by turning the manual shutoff valve to the OFF position and ensuring that the heater shuts down and registers an alarm. Open the manual shutoff valve and reset the control.

10.Turn the main power off to the boiler and replace the flue temperature sensor into the flue pipe connection.

11.Place the boiler back into normal operation.

￿WARNING You must replace the flue gas temperature sensor to prevent flue gas spillage into

the room. Failure to comply could result in severe personal injury, death, or substantial property damage.

Installation & Operation Manual

Set space heating operation

Verify space heat circulator mode

The system pump output can be programmed to never run (OFF), run only when a space heating demand is present (ON), or run continuously except during warm weather shutdown (WWSD). If the boiler is not heating an indirect HW (Hot Water) tank, it also turns on the boiler pump. After the space heating call for heat ends, and the system pump is programmed as ON, the system pump continues to run for a short period of time. If the boiler pump was running, it continues to run for a short period of time as well. These pump delays are factory set to 30 seconds. If different delays are desired, the appropriate parameters in the control must be changed. See the Crest Service Manual for a detailed explanation of this procedure.

Set space heating set point temperature

During normal operation, space heating set point temperatures can be adjusted from the Set Points Menu. Press the following buttons to navigate to the Set Points Menu from the Home Screen:

>> >>

After pressing SETUP, the Password Screen will appear. Entering the correct password will allow access to all Installer Level adjustable parameters. Press ENTER without a password to access the User Level parameters.

1.To change a set point, use the arrows to highlight a user set point parameter and press the SELECT button.

2.The description of the selected parameter and its current setting will appear at the bottom of the screen.

3.To adjust the set point, press the following buttons to change the value being displayed:

or

4.Once the set point has been adjusted to the desired setting press the SAVE button to change the set point.

5.Once all the necessary adjustments have been made, press the HOME button to return to the Home Screen.

Note: The SAVE button must be pressed to ensure proper programming of the controls. Failure to press the SAVE button will require all changes to be reprogrammed.

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingCrest How it works BlowersCrest How it works Models 1.5 2.0 2.5 3.0 Ratings Crest Ahri RatingInstallation must comply with Recommended clearances for service accessDetermine boiler location Before locating the boiler, checkProvide air openings to room Flooring and foundationVent and air piping Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Optional room air General ventingDirect venting Install vent and combustion air piping Air inlet pipe materialsApproved Stainless Steel Vent Manufacturers Make Model Air intake/vent connectionsRemoving from existing vent Common venting Vertical direct venting Vent/air termination verticalDetermine location Prepare roof penetrationsMultiple vent/air terminations 4Alternate Vertical Terminations with Multiple BoilersSidewall direct venting Vent/air termination sidewallPrepare wall penetrations 2Clearance to Doors and WindowsRoom air 4Multiple Vent Terminations must also comply with FigureHydronic piping 20F 40F 60F Circulator sizingModel Near boiler piping components Ball Valve Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes AIR Seperator Drain Port Typical System Supply Sensor Model Gas Inlet Size Connecting gas supply pipingGas connections Natural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Enable Outdoor temperature sensorLouver proving switch Low voltage connectionsAuxiliary switch 1 Alarm contactsWiring of the cascade System supply sensorWiring FieldCondensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Gas Natural Gas Propane ValveSet clock Verify HWG circulator mode Set HWG target temperatureConfiguration of the cascade Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade Sequence of operation Crest control module Home Screen2Main Menu Screen Maintenance Maintenance and annual startup Service technicianOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerHandling ceramic fiber materials Niosh stated First AidDiagrams Integrated Control2Wiring Diagram
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3, 2, 3.5, 2.5 specifications

The Lochinvar 2, 3, 3.5, and 2.5 models are a standout lineup in the realm of commercial and residential water heating solutions. Known for their advanced technology and high efficiency, these units cater to a wide range of applications, ensuring optimal performance and reliability.

One of the key features of the Lochinvar models is their robust construction. Each unit is designed to withstand rigorous operational demands while providing excellent thermal efficiency. They are equipped with stainless steel heat exchangers, which offer superior resistance to corrosion and extend the lifespan of the equipment. This durability is essential for both commercial and residential settings where demand can vary significantly.

The Lochinvar 2, 3, 3.5, and 2.5 models utilize innovative control systems that enhance their operational efficiency and user convenience. The built-in Smart Control technology allows for easy monitoring and adjusting of system parameters, ensuring that users can maintain optimal performance with minimal effort. This feature is especially beneficial in commercial settings where large volumes of hot water are required, as it enables users to effectively manage their energy consumption.

Energy efficiency is another hallmark of the Lochinvar lineup. With high-efficiency ratings, these models help reduce energy costs significantly, making them an environmentally friendly option for heating water. The use of advanced combustion technology ensures that these units can deliver maximum heat output with minimal fuel consumption.

Additionally, the Lochinvar models are designed with safety and reliability in mind. They feature multiple safety controls and diagnostics that alert users to potential issues before they escalate, providing peace of mind. The integration of advanced venting options allows for flexible installation configurations, accommodating various building layouts and space requirements.

In summary, the Lochinvar 2, 3, 3.5, and 2.5 models define modern water heating technology with their combination of durability, efficiency, and advanced features. With their innovative design and user-friendly controls, they meet the demanding needs of both commercial and residential users, making them a top choice in the water heater market. Whether for new installations or replacements, these units deliver reliable performance and value.