Lochinvar 3.5, 2.5 service manual Hydronic piping

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5 Hydronic piping

System water piping methods

The Crest is designed to function in a closed loop pressurized system not less than 12 psi (83 kPa). A temperature and pressure gauge is included to monitor system pressure and outlet temperature and should be located on the boiler outlet.

It is important to note that the boiler has a pressure drop which must be figured in when sizing the circulators. Each boiler installation must have an air elimination device, which will remove air from the system.

Install the boiler so the gas ignition system components are protected from water (dripping, spraying, etc.) during appliance operation or basic service of circulator replacement, valves, and others.

Observe a minimum of 1/4 inch (6 mm) clearance around all uninsulated hot water pipes when openings around the pipes are not protected by non-combustible materials.

Low water cutoff device

An electronic low water cutoff is provided as standard equipment on all models. The low water cutoff should be inspected every 6 months.

Chilled water system

If the boiler supplies hot water to heating coils in air handler units, flow control valves or other devices must be installed to prevent gravity circulation of heater water in the coils during the cooling cycle. A chilled water medium must be piped in parallel with the heater.

Freeze protection

Freeze protection for new or existing systems must use glycol that is specially formulated for this purpose. This includes inhibitors, which prevent the glycol from attacking the metallic system components. Make certain to check that the system fluid is correct for the glycol concentration and inhibitor level. The system should be tested at least once a year and as recommended by the producer of the glycol solution. Allowance should be made for the expansion of the glycol solution in the system piping.

￿WARNING Use only inhibited propylene glycol solutions, which are specifically formulated

for hydronic systems. Ethylene glycol is toxic and can attack gaskets and seals used in hydronic systems.

Installation & Operation Manual

General piping information

Basic steps are listed below along with illustrations on the following pages, which will guide you through the installation of the Crest (5-2 thru 5-5).

1.Connect the system return to the 4" flanged connection marked “Inlet”, make sure to install with a suitable gasket between flanges.

2.Connect the system supply to the 4" flanged connection marked “Outlet”, make sure to install with a suitable gasket between flanges.

3.Install purge and balance valve or shutoff valve and drain on system return to purge air out of each zone.

4.Install a backflow preventer on the cold feed make-up water line.

5.Install a pressure reducing valve on the cold feed make-up water line, (15 psi (103 kPa) nominal). Check temperature and pressure gauge, which should read a minimum pressure of 12 psi (83 kPa).

6.Install the circulators as shown on the piping diagrams in this section. Make sure the circulators are properly sized for the system and friction loss. Install check valves with each boiler circulator.

7.Install an expansion tank on the system supply. Consult the tank manufacturer’s instruction for specific information relating to tank installation. Size the expansion tank for the required system volume and capacity.

8.Install an air elimination device on the system supply.

9.This appliance is supplied with a relief valve sized in accordance with ASME Boiler and Pressure Vessel Code, Section IV (“Heating Boilers”). The safety relief valve is installed at the factory and is located on the rear of the boiler. Pipe the discharge of the safety relief valve to prevent injury in the event of pressure relief. Pipe the discharge to a drain. Provide piping that is the same size as the safety relief valve outlet. Never block the outlet of the safety relief valve.

10.On any pre-existing system, it is good practice to install a field supplied strainer to prevent damage to the heat exchanger.

See the piping illustrations included in this section, FIG.’s 5-2 thru 5-5 for suggested guidelines in piping the Crest.

NOTICE

Please note that these illustrations are meant

 

to show system piping concept only, the

 

installer is responsible for all equipment and

 

detailing required by local codes.

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingCrest How it works BlowersCrest How it works Models 1.5 2.0 2.5 3.0 Ratings Crest Ahri RatingInstallation must comply with Recommended clearances for service accessDetermine boiler location Before locating the boiler, checkProvide air openings to room Flooring and foundationVent and air piping Prevent combustion air contaminationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room General venting Direct ventingOptional room air Install vent and combustion air piping Air inlet pipe materialsApproved Stainless Steel Vent Manufacturers Make Model Air intake/vent connectionsRemoving from existing vent Common venting Vertical direct venting Vent/air termination verticalDetermine location Prepare roof penetrationsMultiple vent/air terminations 4Alternate Vertical Terminations with Multiple BoilersSidewall direct venting Vent/air termination sidewallPrepare wall penetrations 2Clearance to Doors and WindowsRoom air 4Multiple Vent Terminations must also comply with FigureHydronic piping Circulator sizing Model20F 40F 60F Near boiler piping components Ball Valve Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes AIR Seperator Drain Port Typical System Supply Sensor Connecting gas supply piping Gas connectionsModel Gas Inlet Size Natural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Enable Outdoor temperature sensorLouver proving switch Low voltage connectionsAuxiliary switch 1 Alarm contactsWiring of the cascade System supply sensorWiring FieldCondensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Gas Natural Gas Propane ValveVerify HWG circulator mode Set HWG target temperature Configuration of the cascadeSet clock Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade Sequence of operation Crest control module Home Screen2Main Menu Screen Maintenance Maintenance and annual startup Service technicianOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerHandling ceramic fiber materials Niosh stated First AidDiagrams Integrated Control2Wiring Diagram
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3, 2, 3.5, 2.5 specifications

The Lochinvar 2, 3, 3.5, and 2.5 models are a standout lineup in the realm of commercial and residential water heating solutions. Known for their advanced technology and high efficiency, these units cater to a wide range of applications, ensuring optimal performance and reliability.

One of the key features of the Lochinvar models is their robust construction. Each unit is designed to withstand rigorous operational demands while providing excellent thermal efficiency. They are equipped with stainless steel heat exchangers, which offer superior resistance to corrosion and extend the lifespan of the equipment. This durability is essential for both commercial and residential settings where demand can vary significantly.

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In summary, the Lochinvar 2, 3, 3.5, and 2.5 models define modern water heating technology with their combination of durability, efficiency, and advanced features. With their innovative design and user-friendly controls, they meet the demanding needs of both commercial and residential users, making them a top choice in the water heater market. Whether for new installations or replacements, these units deliver reliable performance and value.
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