Lochinvar 3.5, 2.5 service manual Minimum Recommended Combustion AIR Supply to Equipment Room

Page 13

Installation & Operation Manual

1 Determine boiler location (continued)

4.If a single combustion air opening is provided to bring combustion air in directly from the outdoors, the opening must be sized based on a minimum free area of one square inch per 3000 Btu/hr (7 cm2 per kW). This opening must be located within 12” (30 cm) of the top of the enclosure (see FIG. 1-7).

Combustion air requirements are based on the latest edition of the National Fuel Gas Code, NFPA 54 / ANSI Z223.1; in Canada refer to the latest edition of CGA Standard CAN/CSA B149.1. Check all local code requirements for combustion air. All dimensions based on net free area in square inches. Metal louvers or screens reduce the free area of a combustion air opening a minimum of approximately 25%. Check with louver manufacturers for exact net free area of louvers.

Where two openings are provided, one must be within 12" (30 cm) of the ceiling and one must be within 12" (30 cm) of the floor of the equipment room. Each opening must have a net free area as specified in Table 1B. Single openings shall commence within 12" (30 cm) of the ceiling. The minimum dimension of air openings shall not be less than 3" (80 mm).

￿CAUTION Under no circumstances should the equipment room ever be under negative

pressure. Particular care should be taken where exhaust fans, attic fans, clothes dryers, compressors, air handling units, etc., may take away air from the unit.

The combustion air supply must be completely free of any flammable vapors that may ignite or chemical fumes which may be corrosive to the appliance. Common corrosive chemical fumes which must be avoided are fluorocarbons and other halogenated compounds, most commonly present as refrigerants or solvents, such as Freon, trichlorethylene, perchlorethylene, chlorine, etc. These chemicals, when burned, form acids which quickly attack the stainless steel heat exchanger, headers, flue collectors, and the vent system.

The result is improper combustion and a non-warrantable, premature appliance failure.

EXHAUST FANS: Any fan or equipment which exhausts air from the equipment room may deplete the combustion air supply and/or cause a downdraft in the venting system. Spillage of flue products from the venting system into an occupied living space can cause a very hazardous condition that must be corrected immediately.

TABLE - 1B

MINIMUM RECOMMENDED COMBUSTION

AIR SUPPLY TO EQUIPMENT ROOM

 

FIG. 1-4

FIG. 1-5

 

 

FIG. 1-6

 

FIG. 1-7

 

*Outside Air from

*Outside Air from

 

Inside Air from

 

 

 

2 Ducts Delivered from Interior Space2

*Outside Air from

Model

2 Openings Directly from

2 Ducts Delivered from

 

 

 

 

Number

Outdoors1

Outdoors1

Same Story

Different

1 Opening Directly

 

 

 

 

 

2

 

 

 

 

 

 

 

 

Stories

from Outdoors, in

 

 

 

 

 

 

 

 

(cm2)1

 

 

 

 

 

 

 

 

 

 

Top

Bottom

Top

Bottom

Top

 

Bottom

Total

 

 

 

 

Opening, in2

Opening, in2

Opening, in2

Opening, in2

Opening, in2

 

Opening, in2

Opening, in2

 

 

(cm2)

(cm2)

(cm2)

(cm2)

(cm2)

 

(cm2)

(cm2)

 

FB 1500

375

375

750

750

1500

 

1500

3000

500

(2420)

(2420)

(4839)

(4839)

(9678)

 

(9678)

(19355)

(3226)

 

 

FB 2000

500

500

1000

1000

2000

 

2000

4000

667

(3226)

(3226)

(6452)

(6452)

(12904)

 

(12904)

(25807)

(4304)

 

 

FB 2500

625

625

1250

1250

2500

 

2500

5000

833

(4033)

(4033)

(8065)

(8065)

(16129)

 

(16129)

(32258)

(5381)

 

 

FB 3000

750

750

1500

1500

3000

 

3000

6000

1000

(4839)

(4839)

(9678)

(9678)

(19355)

 

(19355)

(38710)

(6452)

 

 

FB 3500

875

875

1750

1750

3500

 

3500

7000

1167

(5646)

(5646)

(11291)

(11291)

(22581)

 

(22581)

(45162)

(7530)

 

 

The above requirements are for the appliance only; additional gas fired appliances in the equipment room will require an increase in the net free area and/or volume to supply adequate combustion air for all appliances.

No combustion air openings are needed when the appliance is installed in a space with a volume NO LESS than 50 cubic feet per 1,000 Btu/hr of all installed gas fired appliances. Buildings MUST NOT be of *“Tight Construction”3.

1Outside air openings shall directly communicate with the outdoors.

2Combined interior space must be 50 cubic feet per 1,000 Btu/hr input. Buildings MUST NOT be of *“Tight Construction”.

3”Tight Construction” is defined as a building with less than 0.40 ACH (air changes per hour). For buildings of “Tight Construction”, provide air openings into the building from outside.

13

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Contents Save this manual for future reference Contents Please read before proceeding When servicing boilerBlowers Crest How it worksCrest How it works Models 1.5 2.0 2.5 3.0 Crest Ahri Rating RatingsRecommended clearances for service access Installation must comply withDetermine boiler location Before locating the boiler, checkFlooring and foundation Provide air openings to roomVent and air piping Prevent combustion air contaminationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Direct venting General ventingOptional room air Air inlet pipe materials Install vent and combustion air pipingAir intake/vent connections Approved Stainless Steel Vent Manufacturers Make ModelRemoving from existing vent Common venting Vent/air termination vertical Vertical direct ventingDetermine location Prepare roof penetrations4Alternate Vertical Terminations with Multiple Boilers Multiple vent/air terminationsVent/air termination sidewall Sidewall direct venting2Clearance to Doors and Windows Prepare wall penetrations4Multiple Vent Terminations must also comply with Figure Room airHydronic piping Model Circulator sizing20F 40F 60F Near boiler piping components Ball Valve Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes AIR Seperator Drain Port Typical System Supply Sensor Gas connections Connecting gas supply pipingModel Gas Inlet Size Propane Gas Natural gasCheck inlet gas supply GAS Piping Size ChartGas Pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Outdoor temperature sensor EnableLouver proving switch Low voltage connectionsAlarm contacts Auxiliary switch 1Wiring of the cascade System supply sensorField WiringCondensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Gas Natural Gas Propane Valve Set space heating operationConfiguration of the cascade Verify HWG circulator mode Set HWG target temperatureSet clock General Operating informationProtection features Outdoor reset operation, if used Boiler temperature regulationCascade Sequence of operation Home Screen Crest control module2Main Menu Screen Service technician Maintenance Maintenance and annual startupOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Check flame signalReview with owner Cleaning boiler heat exchangerHandling ceramic fiber materials Niosh stated First AidIntegrated Control Diagrams2Wiring Diagram
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3, 2, 3.5, 2.5 specifications

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