Crown Boiler BWC225, BWC150 manual

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2.Approved vent components and materials - The adaptor kits listed in Table 1.5 are required to connect the venting to the boiler. Starting at the boiler, the first 30 inches of the vent system, and the first elbow, must be CPVC. In addition, use only pipe that meets the following standards:

CPVC - ASTM F441

PVC - ASTM D2665

The primer and cement used must be designed for use with the venting materials being joined (PVC, CPVC or CPVC to PVC).

CAUTION

The CPVC and PVC vent materials supplied with this boiler do not comply with B149.1.S1-07 and are not approved for use in Canadian jurisdictions that require that vent systems be listed to ULC S636-2008. In these jurisdictions, vent this boiler using one of the AL29-4c stainless steel vent systems shown in the BWC installation manual or a listed ULC S636 Class II - 90°C venting system.

3.Maximum Vent and Air Intake Lengths - The maximum length of the vent air intake piping depends upon the vent option selected and the boiler size. See Table 1.1 or 1.12 for the maximum vent lengths. In horizontal vent systems, the lengths shown in Table 1.1 are in addition to the first 90 elbow. For vertical vent systems, the maximum vertical vent lengths shown in Table 1.12 are in addition to two 90 elbows. If more elbows are desired, the maximum allowable vent length must be reduced by the amount shown in Table 1.7 for each additional elbow used.

Termination fittings are never counted.

The elbows supplied in the CPVC/PVC vent kit are “standard radius” elbows. It is recommeded that all field supplied elbows must be “1/4 Bend” (Sanitary 90 El) or “Long Sweep 1/4 Bend” type elbows (Figure 1.8). In this manual “sanitary” and “long sweep” elbows are treated as having the same equivalent length.

Example:

A 3” twin pipe horizontal CPVC/PVC vent system is planned for a horizontally vented BWC120 which has the following components in the vent system:

1 ft CPVC Straight Pipe

90 CPVC Elbow (Supplied in Crown vent kit)

1-1/2 ft CPVC Straight Pipe

Coupling

10 ft PVC Straight Pipe

90 PVC Elbow (Sanitary Elbow Design)

15 ft PVC Straight Pipe

PVC Tee Terminal

The Vent Option #1 column in Table 1.1 describes a horizontal direct vent system using 3” CPVC and PVC pipe. From this column, we see that a BWC120 may have a vent length of up to 100ft. The first CPVC 90 degree elbow is not considered. From Table 1.7, we see that the equivalent length of the 90 PVC elbow is 4ft and that the equivalent length of the coupling is 0ft. The total equivalent length of the planned venting system is therefore:

1ft (Straight CPVC) + 0ft (first CPVC 90 Elbow) + 1.5ft (Straight CPVC) + 0ft (Coupling) + 10ft (Straight PVC) + 4ft (PVC 90 Elbow) + 15ft (Straight PVC) + 0ft (Tee Terminal) = 31.5ft.

Since Table 1.1 shows a maximum allowable vent length of 100ft, the planned vent system length is acceptable.

4.Minimum Vent and Air Intake Lengths - Observe the minimum vent lengths shown in Table 1.1.

5.Permitted Terminals for Horizontal Venting (Vent Option #1-3) - Use one of the following terminals:

a.PVC Tees - PVC Tees are used for both the inlet and vent. They are the same size as the connected vent or intake system and are installed with the run vertical as shown in Figures 1.2 and 1.4. Rodent screens are installed in the side connection of the Tee where it is connected to the vent or intake pipe. Terminal Tees and rodent screens are provided with the CPVC/PVC vent kit.

b.PVC Tees on Snorkels - If desired, the PVC Tees terminations may be installed on snorkels as shown in Figure 1.10. When this is done, all exterior piping except for the termination Tees themselves must be counted when calculating the equivalent length. The maximum vertical run of the snorkel is 5ft. Observe all restrictions on the location of the Tee terminal described in Paragraph 6.

c.Crown Concentric Terminal (PN 230873 ) - This optional terminal may be used in place of the Tees on the BWC070, 090, 120, and 151 (Figure 1.3). It may not be used on the BWC150 or 225.

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Image 6 Contents
BWC Series Page Page Vent System Design Summary of Horizontal Venting Options Page Page Page Crown CPVC/PVC Venting Components Crown CPVC/PVC Vent KIT Contents 9c Positioning Vent Terminal Under Overhangs 10 Snorkel Terminal Configuration 12 Summary of Vertical Venting Options 13 Wall Penetration Clearances for PVC Vent Pipe 15 Vertical CPVC/PVC VENTING, BWC070/090/120/151 Vent Option Assembly of CPVC/PVC Vent Systems 17 Installation of VENT/INTAKE Adaptor BWC070/090/120/151 19 Installation of Standard Horizontal Terminals 20 Installation of Standard Vertical Terminals Page 22 Installation of Optional Concentric Terminal Through Roof Condensate Trap and Drain Line 23 Condensate Piping Arrangement BWC070/090/120/151 Removing an Existing Boiler From a Common Chimney Page PN 980034 Rev 10/10