Crown Boiler 16-325 500506 manual 224

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this low water cutoff have a manual reset function. The low water cutoff may be a float type or probe type, but must be designed for use in a hot-water system. The low water cutoff should be piped into the boiler supply just above the boiler with no intervening valves between it and the boiler.

Use a low water cutoff that breaks the 120 VAC supply to the boiler. Do not attempt to wire a 24-volt low water cutoff into the boiler factory wiring.

h. Manual Reset High Limit (Required by some codes) - This control is required by ASME CSD-1 and some other codes. Install the high limit in the boiler supply piping just beyond the boiler with no intervening valves. Set the manual reset high limit as far above the operating limit setting as possible, but not over 240°F. Wire the control to break the 120 VAC electrical supply to the boiler.

i.Flow Control Valve (Required under some conditions) - The flow control valve prevents flow through the system unless the circulator is operating. A flow control valve may be necessary on converted gravity systems to prevent gravity circulation. Flow control valves are also used to prevent “ghost flows” in circulator zone systems through zones that are not calling for heat.

j.Isolation Valves (Optional) - Isolation valves are useful if the boiler must be drained, as they will eliminate having to drain and refill the entire system.

B.Piping for Special Situations

1)Certain types of heating systems have additional requirements. Some of the more common variations follow:

a.Large Water Volume Systems - The bypass piping shown in Figure 18 will minimize the amount of time that the boiler operates with return temperatures below 120°F on these systems. A bypass is installed as shown to divert some supply water directly into the return water. The bypass pipe should be the same size as the supply. The two throttling valves shown are adjusted so that the return temperature rises above 120°F during the first few minutes of operation. A three-way valve can be substituted for the two throttling valves shown. If the circulator is mounted on the supply, the bypass must be on the discharge side of the circulator.

b.Systems containing oxygen - Many hydronic systems contain enough dissolved oxygen to cause severe corrosion damage to a cast iron boiler such as the Series 16. Some examples include:

Radiant systems that employ tubing without an oxygen barrier.

Systems with routine additions of fresh water.

Systems which are open to the atmosphere.

If the boiler is to be used in such a system, it must be separated from the oxygenated water being heated with a heat exchanger.

Consult the heat exchanger manufacturer for proper heat exchanger sizing as well as flow and temperature requirements. All components on the oxygenated side of the heat exchanger, such as the pump and expansion tank, must be designed for use in oxygenated water.

c. Piping with a Chiller - If the boiler is used in conjunction with a chiller, pipe the boiler and chiller in parallel as shown in Figure 19. Use isolation valves to prevent chilled water from entering the boiler.

d. Air Handlers - Where the boiler is connected to air handlers through which refrigerated air passes, use flow control valves in the boiler piping or other automatic means to prevent gravity circulation during the cooling cycle.

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Contents Series Page Table of Contents Product DescriptionII Specifications III Before Installing IV Locating the BoilerMinimum Clearances to Combustibles Ove r a ll Im u m He ig h t Bo ile r Ro o m Knockdown Boiler Assembly Instructions Prior To AssemblyTapping Purpose Chart Boiler Shipping Arrangement With Tapping LocationsJacket Assembly 108119 1012 Gas Train Standard Build Control & Trim Installation 1412VI Air For Combustion and Ventilation 15131614 For Buildings Of Unusually Tight ConstructionAll Air From Outdoors, Ventilated Crawl Space & Attic 17151816 VII Venting 1917Typical Venting Arrangement For The Series Boiler 2018Blocked Vent Switch Installation Details 2119Removing An Existing Boiler From a Common Chimney 2220Viii System Piping Standard Heating System Piping2321 224 Standard Boiler Piping 25232624 IX Gas Piping 2725Control System Wiring Sequence of Operation Vent Damper If Used2826 Sequence of Operation Standard Boiler Wiring Sequence of Operation CSD-1 Boiler Wiring2927 Series 16 Standard Boiler Wiring 3028Series 16 CSD-1 Boiler Wiring 3129Safety Control Operation 3230XI Start-up and Checkout 33313432 Gas Valve Detail Robertshaw 7000DERHC 3533For Your Safety Read Before Lighting 3634XII Service and Maintenance On an annual basis3735 Heat Exchanger Cleaning Procedure 3836Xiii Parts 3937Exploded View Base Parts & Manifold Base / Manifold Assembly 41394240 Base / Heat Exchanger / Flue Collector Assembly 4341Exploded View Jacket 4543 Jacket Panel CartonExploded View Trim & Control Components 4745 Control Components CartonPN980416

16-325 500506 specifications

The Crown Boiler 16-325 500506 is a highly reliable heating solution designed for residential and light commercial applications. Known for its robust construction and advanced technologies, this boiler is engineered to deliver efficient heating while ensuring longevity and minimal maintenance.

One of the standout features of the Crown Boiler 16-325 is its durable steel construction, which is essential for handling the high temperatures and pressures involved in heating systems. The boiler is typically equipped with a cast iron heat exchanger, known for its excellent heat retention and distribution capabilities. This ensures that the system heats up quickly and maintains consistent temperatures throughout the space.

The boiler's capacity to produce 325,000 BTUs makes it suitable for larger homes or commercial buildings with significant heating demands. Its high input capacity allows for effective operation in areas where traditional systems may struggle to keep up with heating requirements. The Crown Boiler 16-325 employs a forced hot water system, which circulates water through pipes and radiators, providing uniform heat and comfort in indoor spaces.

A significant technological advancement in this model is its integrated control system. The advanced control module automates burner operation, ensuring optimal performance while minimizing energy consumption. This technology not only enhances efficiency but also helps in reducing operational costs, making it a cost-effective choice for users.

Moreover, the Crown Boiler 16-325 is designed with ease of installation and maintenance in mind. It features convenient access panels that simplify the maintenance process, allowing technicians to perform service checks and repairs without extensive downtime. This attribute is particularly beneficial for property managers or homeowners looking for a hassle-free heating solution.

In terms of safety features, the boiler is equipped with a pressure relief valve and a low-water cutoff switch, ensuring safe operation while protecting against potential hazards associated with overheating or lack of water.

Overall, the Crown Boiler 16-325 500506 is a powerful and efficient heating solution that excels in durability and performance. With its advanced technologies, substantial heating capacity, and user-friendly design, it represents an excellent choice for those seeking a reliable heating system that combines efficiency with long-term operational savings.