Crown Boiler 16-325 500506 manual 4139, Base / Manifold Assembly

Page 41

BASE / MANIFOLD ASSEMBLY

KEY

DESCRIPTION

 

CROWN PART

 

QTY PER MODEL

 

 

#

16-325

16-390

16-455

16-520

16-585

 

 

 

 

 

 

 

 

 

 

 

 

 

1

BASE END PANEL

 

260660

2

2

2

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

16-325

260646

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-390

260647

 

2

 

 

 

2

BASE CHANNEL

 

 

 

 

 

 

 

 

 

16-455

260648

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-520

260649

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-585

260650

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

16-325

260666

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-390

260667

 

1

 

 

 

3

BASE REAR PANEL ASSEMBLY

 

 

 

 

 

 

 

 

 

16-455

260668

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-520

260669

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-585

260670

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

16-325

260606

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-390

260607

 

1

 

 

 

5

BASE FRONT PANEL ASSEMBLY

 

 

 

 

 

 

 

 

 

16-455

260608

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-520

260609

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-585

260610

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

16-325

260626

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-390

260627

 

1

 

 

 

7

BURNER ACCESS PANEL ASSEMBLY

 

 

 

 

 

 

 

 

 

16-455

260628

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-520

260629

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-585

260630

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

11

1/4-20 X 1/2 SELF TAPPING SCREW

 

900100

14

14

15

15

16

 

 

 

 

 

 

 

 

 

 

 

 

 

16-325

260156

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-390

260157

 

1

 

 

 

12

GAS MANIFOLD

 

 

 

 

 

 

 

 

 

16-455

260158

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-520

260159

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-585

260160

 

 

 

 

1

 

 

 

 

 

 

 

 

 

13

MAIN BURNER ORIFICE - NAT GAS - DRILL # 38 (SEA LEVEL)

950362

11

13

16

18

20

 

 

 

 

 

 

 

 

 

13

MAIN BURNER ORIFICE - LP - DRILL # 52 (SEA LEVEL)

 

950357

11

13

16

18

20

 

 

 

 

 

 

 

 

 

14

ORIFICE HITCH PIN

 

950370

11

13

16

18

20

 

 

 

 

 

 

 

 

 

15

MAIN BURNER LESS PILOT BRKT

 

150161

10

12

15

17

19

 

 

 

 

 

 

 

 

 

16

MAIN BURNER WITH PILOT BRKT.

 

150160

1

1

1

1

1

 

 

 

 

 

 

 

 

 

17a

PILOT ASSY, Q348A1275 (NAT GAS)

 

35-4700

1

1

1

1

1

 

 

 

 

 

 

 

 

 

17a

PILOT ASSY, Q348A1259 (LP GAS)

 

35-4600

1

1

1

1

1

 

 

 

 

 

 

 

 

17b

KF24 PILOT ORIFICE (NAT GAS) (INCLUDED IN PILOT ASSEMBLY)

-

1

1

1

1

1

 

 

 

 

 

 

 

 

17b

KF16 PILOT ORIFICE (LP GAS) (INCLUDED IN PILOT ASSEMBLY)

-

1

1

1

1

1

 

 

 

 

 

 

 

 

 

17c

1/4" COMPRESSION FERRULE

 

3501150

1

1

1

1

1

 

 

 

 

 

 

 

 

 

18

10-32 X 3/16 MACHINE SCREW

 

146-95-301

2

2

2

2

2

 

 

 

 

 

 

 

 

 

19

1/4" O.D. PILOT TUBING (ft)

 

900040

3

3

3

3

3

 

 

 

 

 

 

 

 

 

20

1" 90° STREET ELBOW

 

950191

1

1

 

 

 

 

 

 

 

 

 

 

 

 

20

1-1/4" X 1" 90° REDUCING STREET ELBOW

 

950193

 

 

1

1

1

 

 

 

 

 

 

 

 

 

21

1" UNION

 

950101

1

1

1

1

1

 

 

 

 

 

 

 

 

 

22

1" X 2" NIPPLE

 

950102

1

1

1

1

1

 

 

 

 

 

 

 

 

 

23

GAS VALVE (NAT GAS), ROBERTSHAW 7000DERHC

 

3507310

1

1

1

1

1

 

 

 

 

 

 

 

 

 

23

GAS VALVE (LP GAS), ROBERTSHAW 7000DERHC-LP

 

3507315

1

1

1

1

1

 

 

 

 

 

 

 

 

 

24

1/4" FERRULE (INCLUDED WITH GAS VALVE)

 

3501155

1

1

1

1

1

 

 

 

 

 

 

 

 

 

25

FLAME ROLL-OUT SWITCH MOUNTING BRACKET

 

900122

1

1

1

1

1

 

 

 

 

 

 

 

 

 

26

FLAME ROLL-OUT SWITCH G4AM0600240C

 

960122

1

1

1

1

1

 

 

 

 

 

 

 

 

 

27

#10 X 1/2 HEX HD SHEET METAL SCREW

 

90-212

1

1

1

1

1

 

 

 

 

 

 

 

 

 

28

#8 X 3/4 SELF TAPPING SCREW

 

90-048

1

1

1

1

1

 

 

 

 

 

 

 

 

 

 

4139

Image 41
Contents Series Page Product Description Table of ContentsII Specifications IV Locating the Boiler III Before InstallingMinimum Clearances to Combustibles Ove r a ll Im u m He ig h t Bo ile r Ro o m Prior To Assembly Knockdown Boiler Assembly InstructionsBoiler Shipping Arrangement With Tapping Locations Tapping Purpose Chart108 Jacket Assembly119 1012 Gas Train Standard Build 1412 Control & Trim Installation1513 VI Air For Combustion and VentilationFor Buildings Of Unusually Tight Construction 16141715 All Air From Outdoors, Ventilated Crawl Space & Attic1816 1917 VII Venting2018 Typical Venting Arrangement For The Series Boiler2119 Blocked Vent Switch Installation Details2220 Removing An Existing Boiler From a Common Chimney2321 Viii System PipingStandard Heating System Piping 224 2523 Standard Boiler Piping2624 2725 IX Gas Piping2826 Control System WiringSequence of Operation Vent Damper If Used 2927 Sequence of Operation Standard Boiler WiringSequence of Operation CSD-1 Boiler Wiring 3028 Series 16 Standard Boiler Wiring3129 Series 16 CSD-1 Boiler Wiring3230 Safety Control Operation3331 XI Start-up and Checkout3432 3533 Gas Valve Detail Robertshaw 7000DERHC3634 For Your Safety Read Before Lighting3735 XII Service and MaintenanceOn an annual basis 3836 Heat Exchanger Cleaning Procedure3937 Xiii PartsExploded View Base Parts & Manifold 4139 Base / Manifold Assembly4240 4341 Base / Heat Exchanger / Flue Collector AssemblyExploded View Jacket Jacket Panel Carton 4543Exploded View Trim & Control Components Control Components Carton 4745PN980416

16-325 500506 specifications

The Crown Boiler 16-325 500506 is a highly reliable heating solution designed for residential and light commercial applications. Known for its robust construction and advanced technologies, this boiler is engineered to deliver efficient heating while ensuring longevity and minimal maintenance.

One of the standout features of the Crown Boiler 16-325 is its durable steel construction, which is essential for handling the high temperatures and pressures involved in heating systems. The boiler is typically equipped with a cast iron heat exchanger, known for its excellent heat retention and distribution capabilities. This ensures that the system heats up quickly and maintains consistent temperatures throughout the space.

The boiler's capacity to produce 325,000 BTUs makes it suitable for larger homes or commercial buildings with significant heating demands. Its high input capacity allows for effective operation in areas where traditional systems may struggle to keep up with heating requirements. The Crown Boiler 16-325 employs a forced hot water system, which circulates water through pipes and radiators, providing uniform heat and comfort in indoor spaces.

A significant technological advancement in this model is its integrated control system. The advanced control module automates burner operation, ensuring optimal performance while minimizing energy consumption. This technology not only enhances efficiency but also helps in reducing operational costs, making it a cost-effective choice for users.

Moreover, the Crown Boiler 16-325 is designed with ease of installation and maintenance in mind. It features convenient access panels that simplify the maintenance process, allowing technicians to perform service checks and repairs without extensive downtime. This attribute is particularly beneficial for property managers or homeowners looking for a hassle-free heating solution.

In terms of safety features, the boiler is equipped with a pressure relief valve and a low-water cutoff switch, ensuring safe operation while protecting against potential hazards associated with overheating or lack of water.

Overall, the Crown Boiler 16-325 500506 is a powerful and efficient heating solution that excels in durability and performance. With its advanced technologies, substantial heating capacity, and user-friendly design, it represents an excellent choice for those seeking a reliable heating system that combines efficiency with long-term operational savings.