Sears 390.2508 owner manual Troubleshooting Chart, Corrective

Page 11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING

 

 

 

 

 

CHART

 

 

 

 

 

 

 

 

 

 

 

 

 

SYMPTOM

 

 

POSSIBLE

 

CAUSE(S)

 

 

 

 

 

 

CORRECTIVE

ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

will not

run

1.

Disconnect

switch

is off

 

 

1.

Be sure

switch

 

is on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Fuse

is blown

 

 

 

 

 

 

 

 

 

2.

Replace

 

false

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Starting

 

switch

is defective

 

 

3.

Replace

 

sta_ing

switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Wires

 

at motor

are

loose,

 

 

4.

Refer

to

instructions

 

 

on

wiring.

Check

and

tighten

all wiring.

 

 

 

 

 

 

 

 

disconnected,

 

 

or

wired

incorrectly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Pressure

 

switch

 

contacts

 

are

dirty

5.

Cleanbyslidingpiecesofplainpaperbctweencontacts

 

 

 

 

 

 

 

 

 

Motor

runs

hot

and

1.

Motor

 

is

wired

incorrectly

 

 

1.

Refer

to instructions

 

 

on

wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

overload

kicks

off

2.

Voltage

 

is too

low

 

 

 

 

 

 

2.

Check

 

with

 

power

 

company.

Install

heavier

wiring if wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

size is too small. See wiring instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Pump

 

cycles

too

frequently

 

 

3.

See

section

below

 

on

too

frequent

cycling

 

 

 

 

 

 

 

 

Motor

runs

but

no

I.

Pump

 

in

new

installation

did

 

1,

In new

 

instalJation:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

water

is delivered

 

not

 

pick

 

up

prime

through:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a,

 

Improper

prinling

 

 

 

 

 

a.

Re-prime according

 

to

instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b.

 

Air

leaks

 

 

 

 

 

 

 

 

 

 

b.

Check

 

 

all connections

 

on

suction

 

line,

air

volume

control,

and

jet

 

 

 

 

 

 

c.

 

Leaking

foot

valve

 

 

 

 

 

c.

Replace

foot

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Pump

 

has lost

prime

 

through:

 

2.

In installation

 

already

in use:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a.

 

Air

leaks

 

 

 

 

 

 

 

 

 

 

 

a.

Check

 

 

all connections

 

on

suction

 

line,

air

volume

control,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

jet

and

shaft

seal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b.

Water level below suction

 

 

b.

Lower

 

suction

 

line intu

 

water

and

re-prime.

If

recedirtg

water level

 

 

 

 

 

 

 

 

of pump

 

 

 

 

 

 

 

 

 

 

 

 

in

well

exceeds

 

suction

 

lift,

a deep

well

pump

is needed

 

 

 

 

 

 

 

3.

Jet

 

or

impeller

 

is plugged

 

 

3,

Clean

jet

 

or

impeller

according

 

to

instructions

 

 

 

 

 

 

 

 

 

 

 

4.

Check

 

valve

or

foot

valve

is stuck

4.

Replace

 

check

 

valve

or

foot

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in

cinsed

 

position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Pipes

are

frozen

 

 

 

 

 

 

 

5.

Thaw

pipes.

Bury

 

pipes

below

frost

line.

Heat

pit

or pump

house.

 

 

 

 

 

 

6.

Foot

valve

and/or

 

strainer

are

6.

Raise

foot

valve

and/or

strainer

above

well

bottom

 

 

 

 

 

 

 

 

 

 

 

buried in sand or mud

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump

does

not

 

1.

Water

level

in

well

 

is lower

than

1.

A deep

weIl

jet pump

may

 

be

needed

(over

20

ft. to

water)

 

 

 

deliver

water

to full

 

estimated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

capacity

(Also

 

2.

Steel

piping

(if

used)

is

corroded or

2.

Replace

 

with

plastic

pipe

where

possible,

 

otherwise

with

new

steel pipe

check

point

3

 

 

 

 

 

limed,

 

causing

excess

friction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

immediately

above)

3,

Offset

 

piping

is

too

small

in

size

3.

Use

larger

offset

piping

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump

pumps water

I,

Pressure

 

switch

 

is

out

of adjustment

1.

Adjust

 

or

replace

pressure

switch

 

 

 

 

 

 

 

 

 

 

 

 

but does

not

shut

 

or contacts

are

"frozen"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

off

 

 

 

 

2.

Faucets

 

have

been

left

open

 

2.

Close

faucets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Jet

 

or

 

impeller

is clogged

 

 

3.

Clean

jet

 

or impeller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Water

level

in

well

 

is

lower

than

4.

Check

 

possibility

 

of using

a deep

well

jet

pump

 

 

 

 

 

 

 

 

 

 

 

 

estimated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Motor

 

is wired

incorrectly

 

 

5.

Refer

to

 

instructions

 

on

wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump

cycles too

1.

Standard

 

pressure

 

tank

is water-

1.

Drain

tank to

air volume

control

tapping.

Check

air

volume control

for

frequently

 

 

 

logged

and has no air cushion

 

defects.

 

Check

 

for

air leaks

at any

connection

 

 

 

 

 

 

 

 

 

 

 

 

2.

Pipe

leak

 

 

 

 

 

 

 

 

 

 

 

2.

Check

 

connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Faucets

 

or

valves

are

open

 

3.

Close

faucets

 

or valves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Foot

valve

leaks

 

 

 

 

 

 

 

4.

Replace

 

 

foot

 

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Pressure

 

switch

is out

 

of adjustment

5.

Replace

 

 

pressure

 

switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Air

charge

too

low

 

in

 

 

 

 

6.

Disconnect

 

electrical

power

 

and

open faucets

 

until

all pressure

is

 

 

 

 

 

 

 

Captive

 

Air* Tank

 

 

 

 

 

 

 

relieved.

 

Using

automobile

 

tire

pressure

gauge,

check air

pressure

in tank

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

at the valve stem located at top of tank. If air pressure is lower, pump air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

into tank from outside source undi proper air pressure is reached. Check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

air

valve

for

leaks,

oKmg soapy

solution,

and

replace core If necessary.

Air spurts

from

 

1.

Pump

 

is picking

up

prime

 

 

1.

As soon

 

as pump

 

picks

up

prime,

all air

will

be ejected

 

 

 

faucets

 

 

 

3

o2.

Leak

in

suction

 

side

of pump

 

2.

Check

 

suction

 

piping

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Well

is

gaseous

 

 

 

 

 

 

 

 

3.

Change

 

installation

 

as described

in

manual

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

lr_termlttent over-pumping

of well

4.

Lower

 

foot

valve

if possible,

 

otherwise

restrict

discharge

side

of pump

11

Image 11
Contents Sears Rules for Safe Installation and Operation Contents IntroductionPiping General InformationMajor Components What They do Discharge Pipe Sizes PipinginstallationRemove Hotor End Cover Motor Switch SettingsElectrical Electrical Wiring ConnectionsDraining for Winter Removing Motor for ServiceOperation Maintaining Your Pump Figure I OA Figure I Installing Copper InsertOperation Cleaning Shallow Well JetHow to Handle a Gaseous Well Helpful HintsCorrective Troubleshooting ChartModel Repair PartsPage Page Page Forthe locationof a SearsRepairServiceCenterin yourarea Forthe repair or replacementpartsyou needForin-homemajorbrandrepairservice