Graco 223596, 239140 Installation, Prepare the Operator Prepare the Site, Grounding

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Installation

NOTES:

DReference numbers and letters in parentheses in the text refer to the callouts in the figures and drawings.

DAlways use Genuine Graco Parts and Accessories, available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure-rated to meet the system’s requirements.

DFig. 2 is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs.

Prepare the Operator

All persons who operate the equipment must be trained in the safe, efficient operation of all system components as well as the proper handling of all fluids. All operators must thoroughly read all instruction manuals, tags, and labels before operating the equipment.

Prepare the Site

Ensure that you have an adequate compressed air supply. Refer to the performance charts on pages 21 and 23 to find the air consumption of your sprayer.

Mount the pump (A) to suit the type of installation planned. The pump dimensions and mounting hole layout are shown on page 19.

Keep the site clear of any obstacles or debris that could interfere with the operator’s movement.

Have a grounded, metal pail available for use when flushing the system.

Grounding

WARNING

FIRE AND EXPLOSION HAZARD Before operating the pump, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 4.

DPump: Use a ground wire and clamp. See Fig.1. Loosen the grounding lug locknut (W) and washer

(X). Insert one end of a 12 ga (1.5 mm@) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the wire to a true earth ground. For a ground wire and clamp, order Part No. 237569.

Z

Y

X

W

0720

Fig. 1

DAir and fluid hoses: Use only electrically conductive hoses with 500 ft (150 m) maximum combined hose length to ensure grounding continuity.

DAir compressor: Follow manufacturer’s recommendations.

DSpray gun or dispensing valve: Connect to a properly grounded fluid hose and pump.

DObject being sprayed: Follow your local code.

DFluid supply container: Follow your local code.

DSolvent pails used when flushing: Follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

DTo maintain proper grounding continuity when flushing or relieving pressure, always hold the metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.

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Contents Important Safety Instructions Instructions-Parts ListPart No , Series B 231 Ratio Monarkr Pump Part No , Series a 461 Ratio Presidentr PumpTable of Contents Skin Injection Hazard Fire and Explosion Hazard Grounding InstallationPrepare the Operator Prepare the Site KEY Typical InstallationSystem Accessories Starting and Adjusting the Pump Pressure Relief ProcedureOperation Flush the Pump Before First UseExplosion Hazard on Shutdown and Care of the PumpFlushing the Pump Problem Cause Solution TroubleshootingReconnecting the Displacement Pump ServiceDisconnecting the Displacement Pump Reassembling Displacement Pump ServiceDisassembling Detail B Piston Packings Detail a Throat PackingsModel 237958, Series B Ratio SST Monarkr Pump PartsModel 223596, Series B Ratio CST Monarkr Pump shown Packing NUT/WET-CUP, CST Model 223595, Series DIncludes items 3, 4, 5, 6, 10, 12, Model 239140, Series a Ratio SST Presidentr PumpPacking NUT/WET-CUP Model 239145, Series aPTFE/Leather Conversion Kit Conversion KitsPtfe Conversion Kit Model Dimension 223596 237958 239140 Dimensions Mounting HoleLayout Model 223596 shownInput Air Pressures at 15 cycles per minute Technical DataSound Power Levels dBa Monark 231 Fluid Outlet Pressure Monark 231 Air Consumption Model 223596 231 Ratio CST Monark Performance ChartModel 237958 231 Ratio SST Monark Performance Chart Page Models 239140 461 Ratio SST President Performance Chart Graco Information Graco Standard Warranty