Ingersoll-Rand 662400-C, 662402 specifications Operating and Safety Precautions, Trouble Shooting

Page 2

PARTS LIST / LOWER PUMP END

ITEM

DESCRIPTION (Size in Inches)

 

 

 

1

Rod

(662400CC)

 

 

 

 

 

(662402)

 

 

 

2

Tube

(662400CC)

 

 

 

 

 

(662402)

 

 

 

3

Ball

 

 

 

 

4 Piston Assembly

5 Tube * 6 Rod

*7 Washer

8 Sleeve

*9 Washer

10 Washer

11 Nut

12 Tube * 13 Ring

*14 Packing

15 Body

16 Seat

17 Washer

* Parts in Repair Kit

QTY

PART NO.

 

 

(1)

90127

 

 

(1)

92291

 

 

(1)

90128

 

 

(1)

92292

 

 

(1)

Y16C211

 

 

(1)

65036

 

 

(1)

90135

 

 

(1)

90131

 

 

(1)

90136

 

 

(1)

4170

 

 

(1)

92845

 

 

(1)

90138

 

 

(1)

95977302

 

 

(1)

90129

 

 

(1)

Y147C77

 

 

(1)

90757

 

 

(1)

90756

 

 

(1)

4169

 

 

(1)

90133

 

 

 

61052

 

 

VClean threads with solvent and apply Loctite 271 Sealant to threads.

1

2

V

3

4

5

OPERATING AND SAFETY PRECAUTIONS

WARNING EXCESSIVE INLET PRESSURE. Can cause exC plosion resulting in severe injury or death. Do not exceed maxC imum operating pressure of 7500 p.s.i. (517 bar) at 150 p.s.i. (10 bar) inlet air pressure. Do not run pump without using a regulator to limit air supply pressure to the pump.

WARNING EXCESSIVE MATERIAL PRESSURE. Can cause equipment failure resulting in severe injury or property damC age. Do not exceed the maximum material pressure of any component in the system.

PUMP RATIO X

=

MAXIMUMPUMP

INLET PRESSURE TO PUMP MOTOR

 

FLUID PRESSURE

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10 bar) inlet pressure is supplied to the motor of a 50:1 ratio pump it will develop a maximum of 7500 p.s.i. (517 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.

NOTICE: Thermal expansion can occur when the fluid in the mate:

rial lines is exposed to elevated temperatures. Example: Material lines located in a non:insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.

TROUBLE SHOOTING

No material at outlet. (Pump continuously cycles).

Empty material supply. Disconnect the air, replenish the material supply.

Foreign matter is holding foot valve seats open in the lower pump tube assembly. Remove lower pump tube assembly and clean valve seats.

Pump operates sluggishly, tends to stick when air is applied or control is opened.

Air motor is dirty or lacks lubrication. Clean air motor.

Insufficient air pressure or volume of air. Check air supply.

V

6 *

7 *

* 13

8

* 14

15

9 *

 

16

10

17

11

12 ,

.TORQUE REQUIREMENTS ,

(12)260 C 300 ft lbs (352.6 C 406.8 Nm)

Air bypasses through exhaust port.

Foreign matter is holding air valve open or lacks lubrication. Con: sult factory for nearest Service Center.

Motor stalls.

Foreign matter in pump, hose, control valve or spray tip obstructing material flow. Check material supply hose and control valve tip.

PN 97999C062

PAGE 2 OF 2

662400CC

Image 2
Contents Pump Data Service KitsGeneral Description Operating and Safety Precautions Trouble Shooting

662400-C, 662402 specifications

The Ingersoll-Rand 662402 and 662400-C models are notable tools in the company’s line of air compressors, engineered for efficiency, reliability, and performance. These models have garnered widespread attention from professionals in various industries, including construction, manufacturing, and automotive, due to their robust design and advanced technologies.

One of the standout features of the Ingersoll-Rand 662402 and 662400-C models is their exceptional air delivery capabilities. Both models deliver a high volume of air, making them ideal for powering pneumatic tools, spray painting, and other applications that require a steady airflow. These compressors are designed with a powerful motor and an efficient pump that work together to optimize performance while minimizing energy consumption.

Technologically, these models incorporate advanced components such as a durable cast iron construction which enhances their durability. This construction not only absorbs vibration but also extends the lifespan of the compressors. Additionally, the two-stage pump design ensures improved air compression, leading to higher efficiency and better overall performance. The 662400-C model, in particular, features a low-oil shutdown, which protects the pump from damage by automatically shutting off when oil levels drop below a safe threshold.

The user-friendly control panel is another highlight, featuring easy-to-read gauges and simple controls that make operation seamless and intuitive. Operators can easily monitor air pressure, making adjustments as needed to ensure optimal performance. Furthermore, the compressors come equipped with an integrated aftercooler that reduces moisture in the compressed air, enhancing the quality of air delivered, which is crucial for sensitive applications.

Portability is another significant consideration. Both models are equipped with sturdy wheels and a handle, making it easy to transport them from job site to job site. This enhances their versatility, allowing users to take advantage of their powerful capabilities wherever they are needed.

In summary, the Ingersoll-Rand 662402 and 662400-C air compressors represent a blend of innovative technology and robust construction, making them reliable solutions for demanding applications. Their impressive performance, combined with user-friendly features and portability, positions them as top choices for professionals seeking dependable air compression solutions.