Casablanca Fan Company HM 71, HM 101 Commissioning, Filling the HOT Water and Heating Circuits

Page 13

COMMISSIONING

FILLING THE HOT WATER AND HEATING CIRCUITS

IMPORTANT

The hot water tank must be pressurised before the heating circuit is filled.

1.Close the primary circuit filling valves (11).

2.Open the stop valve (1) and the drawoff tap (8).

When water flows out of the tap, the hot water tank is full and the drawoff tap (8) should be closed.

3.Fill the primary (heating) circuit by opening the valves (11) and pressurising to 1 bar.

BURNER FEATURES

ACV BG 2000-M MODULATING

PREMIX GAS BURNERS

Description of operation:

The BG 2000-M modulating burner continually adjusts output to demand, improving operating efficiency.

The burner tube is coated with metal fibre (NIT) which, in addition to its remarkable heat exchange capabilities, gives greater durability.

The main components are a venturi and one (model 71) or two (model 101) gas valves, technology specially developed by Honeywell for low Nox premix air/gas burners with automatic ignition and ionisation flame detection.

The pressure at the gas valve outlet is equal to the air pressure in the neck of the venturi, less the offset. The fan sucks combustion air through the venturi, into which the gas inlet emerges.

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1 2

4

2

6

8

 

 

7

 

10

5

12

 

 

11

As it passes through, the air produces a pressure differential in the constriction of the venturi and sucks the gas into the venturi outlet. A perfect mix of air and gas then passes through the fan to the burner tube.

This design ensures very quiet and safe operation:

If there is an air blockage, the pressure differential in the venturi falls, the gas flow diminshes, the flame goes out and the gas valve closes: the burner is in safety shutdown mode.

If there is a blockage in the chimney outlet, the air flow diminishes, and the same reactions as those described above cause the burner to shut down in safety mode.

The BG 2000-M burner fitted to the HeatMaster 71 and 101 is regulated by a MCBA controller (Honeywell) which controls burner operating safety as well as temperature modulation.

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4.Open the automatic air vent located on top of the boiler.

IMPORTANT - the screw cap must be left loose to allow future automatic venting to take place.

5.After venting the air from the system, bring the pressure up to the static head plus 0.5 bar: 1.5 bar = 10m and 2 bar = 15 m.

6.Check that the electrical connection and boiler room ventilation conform to the relevant standards.

7.Switch the on/off switch to the ON position.

8.

Set the temperature settings (see pages 15-16).

9.

Check the gas supply pressure (see page 13).

BG 2000-M burners are preset at the factory for natural gas.

Conversion to propane:

Not applicable for Belgium.

Conversion kit included with burner comprising:

-Cap(s)

-Nameplate(s)

-Sticker with settings.

-Mounting instructions.

Air-gas mixture control system

Venturi Fan

10.

When the burner operates, check the chimney connection for

 

leaks.

11. After 5 minutes of operation, turn the boiler off and vent the heating

 

circuit system again maintaining the water pressure at 1 bar.

12.

Then restart the unit and check the combustion (see page 13).

Burner troubleshooting

See page 15-17

Spare parts

Refer to the specific document available from ACV or your distributor.

Air

Offset regulation screw

Gas

Air - gas

mixture

Gas flow

regulating screw

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Image 13
Contents HeatMaster Introduction IndexDescription Construction FeaturesOperating Principle Description Dimensions Technical SpecificationGeneral Features TypeMaximum Operating Conditions Heatmaster Control SettingsDomestic HOT Water Performances Boiler Room InstallationChimney Connections 120 Balanced flue boiler connection type CHOT Water Connections Expansion Heating ConnectionExample of a single circuit connection Safety Power supplyAlarm module Electrical Connection10 11 HeatMaster 71/101 and burner wiring diagram legendCommissioning Burner FeaturesFilling the HOT Water and Heating Circuits ACV BG 2000-M Modulating Premix GAS BurnersGas category 71/101 Gas burner featuresBG 2000-M/71 BG 2000-M/101 Maintenance Safety Valves Using the BoilerUser Guide Understanding the control panelStandby Mode Control SettingsChanging the Mcba settings Parameter mode Temperature measurement display Info modeTable of error codes and corrective action Safety shutdownTo reset the system Installation Details Service RecordWorld.com

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