GE GG Series, SG Series Leak Testing, Pressure Testing the Gas Supply System, High Altitude

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!WARNING: Do not attempt to convert this water heater for use with a different type of gas other than the type shown on the rating plate. Such conversion could result in hazardous operating conditions.

Safety Instructions

Gas Supply

The branch gas supply line to the water heater should be clean 1/2” black steel pipe or other approved gas piping material.

A ground joint union or ANSI design certified semi-rigid or flexible gas appliance connector should be installed in the gas line close to the water heater. The National Fuel Gas Code (NFGC) mandates a manual gas shut-off valve: See (NFGC) for complete instructions.

If flexible connectors are used, the maximum length shall not exceed 36”.

If lever type gas shut-offs are used, they shall be T-Handle type.

Compound used on the threaded joints of the gas piping must be of the type resistant to the action of LP gas. Use compound sparingly on male threads only.

A sediment trap should be installed at the bottom of the gas line.

Do not use excessive force (over 31.5 ft lbs.) in tightening the pipe joint at the gas control (thermostat) inlet, particularly if teflon pipe compound is used, as the valve body may be damaged.

The inlet gas pressure to the water heater must not exceed 10.5” w.c. for natural gas, or 14” w.c. for LP gas. For purposes of input adjustment, the minimum inlet gas pressure (with main burner on) is shown on the water heater rating plate. If high or low gas pressures are present, contact your gas supplier for correction.

Installation Instructions Operating Instructions

!WARNING: Never use an open flame to test for gas leaks, as property damage, personal injury or death could result.

Leak Testing

The water heater and its gas connections must be leak tested at normal operating pressures before it is placed in operation.

Turn on the manual gas shut-off valve near the water heater.

Use a soapy water solution to test for leaks at all connections and fittings. Bubbles indicate a gas leak that must be corrected.

The factory connections to the thermostat should also be leak tested after the water heater is placed in operation.

Care and Cleaning

Pressure Testing the Gas Supply System

The water heater and its manual gas shut-off valve must be disconnected from the gas supply piping system during any high pressure testing of that system at pressures in excess of 3/8 psi (10.5” w.c.) for natural gas, or 1/2 psi (14” w.c.) for LP gas.

The water heater must be isolated from the gas piping system by closing the manual gas shut-off valve during any pressure testing of the gas supply piping at pressures equal to or less than 3/8 psi (10.5” w.c.) for natural gas, or

1/2 psi (14” w.c.) for LP gas.

!WARNING: Failure to install a water heater suitable for the altitude at the location it is intended to serve, can result in improper operation of the appliance resulting in property damage and/or, producing carbon monoxide gas which could result in personal injury, or death.

High Altitude

Ratings of gas appliances are based on sea level operation and need not be changed for installations at elevations up to 5,999 feet.

For installations above 5,999 feet, please contact your local distributor or place of purchase for a high altitude model.

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Troubleshooting Tips Customer Service

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Contents Part No. AP13204-4 01/05 Pub. No -50103 JR To do so may result in an explosion or fireDo not try to light any appliance Troubleshooting Tips Safety InformationInstallation Instructions Care and CleaningInstall the Draft Hood and Properly Vent the Water HEATER… Was shipped from Time/Temperature Relationship in ScaldsAt its lowest setting Was setSafety Instructions Installation Customer Service Troubleshooting Tips Care and CleaningTop View Closet Installing the water heaterSafety Instructions Top View AlcoveCorrosive Atmospheres Customer ServiceInspect Shipment Combustion and Ventilation AirWater Supply Connections Typical InstallationTroubleshooting Tips Customer Thermal ExpansionCondensation Care and Cleaning OperatingRelief Valve To Fill the Water HeaterHigh Altitude Leak TestingPressure Testing the Gas Supply System Gas SupplyInstructions VentingInsulation Blankets Heat Traps Hot and Cold Pipe Insulation InstallationDuring Installation of this water heater… Care and Cleaning Troubleshooting Tips Customer ServiceWater Supply Installation checklistWater Heater Location Requires water for space heating at Combination Potable and Space Heating ApplicationLighting the water heater. With SmartWater Ignition System Operating the water heater Safety PrecautionsWater Temperature Setting Time/Temperature Relationship in ScaldsCustomer Water Temperature Setting…Service Troubleshooting Tips Draining the Water Heater Care and cleaning of the water heaterRoutine Preventative Maintenance SafetyAnode Rod Venting System InspectionBurner Inspection Vacation and Extended Shut-DownProblem Possible Causes What To Do Before you call for service…Scale and sediment Clean tank Tank Troubleshooting Tips Installation Instructions Instructions For Placing a Parts Order Replacement partsBurner Assembly Kit If you need service… Please place in envelope and mail to Water Heater Model Number Serial Number Model Number Serial Number