Bradford-White Corp U1TW50S*FRN, U2TW50T*FRN How to Use this Manual, How the Safety System Works

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How to Use this Manual

diagnostic LED will flash a code to positively identify an operational issue.

This service manual is designed to facilitate problem diagnosis and enhance service efficiency. To further promote quicker service times the new gas valve can be removed and replaced with- out draining the water heater. A special tool is required and will be provided with each gas valve kit shipped from our Service Parts department.

Please read the service manual completely before attempting service on this new series of power

How the Safety System Works

During normal operation, most air for combustion is drawn into the water heater through the openings in the jacket door. This air travels into the burner venturi, mixing with the gas jet. This air is then mixed with gas inside the burner and drawn to the burner screen and is effi- ciently combusted producing Ultra Low NOx emissions. Additional air is drawn through the openings in the jacket. This air travels down and around the combustion chamber and enters through holes in the bottom of the corrosion-resistant combustion chamber. The air then travels up through the oriented flame arrestor plate louvers, where the velocity of the air is increased and its direction altered. The air then mixes in a normal manner with the combustion products from the burner.

In the case where trace amounts of flammable vapors are present in the air flowing into the combustion chamber and burner venturi, the vapors are harmlessly ignited by the burner / pilot flame. If flammable vapors are in sufficient quantity to prevent normal combustion, the burner and pilot flames are designed to shut down.

Should the flammable vapors continue to the burner, the flame arrestor plate and burner screen prevent the flames from traveling backwards and igniting vapors outside of the combustion chamber. This causes the thermopile to overheat and shuts down the main pilot and burner. The thermopile powers the intelligent diagnostic control which is capable of recognizing restricted airflow conditions caused by severe lint, dust and oil accumulation on the burner screen and arrestor plate. The intelligent diagnostic control will deactivate the burner and pilot in the unlikely event of restricted airflow.

How to Use this Manual

It is intended for this manual to be used by qualified service personnel for the primary purpose of troubleshooting and repair of the Bradford White Residential Flue Damper water heaters. Understanding the sequence of operation section of this manual will contribute greatly to trou- bleshooting the water heater.

The Honeywell WV4460E Electronic Gas Control will display error codes in the event of ab- normal operation. Error codes are listed in the troubleshooting chart beginning on page 13 of this service manual. The troubleshooting chart will also indicate the probable cause for the error code and direct the service professional to a service procedure to properly diagnose the abnor- mal operation.

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Contents Service Manual Table of Contents Page Page Bradford White ECO-DEFENDER Safety System IntroductionIntroduction How to Use this Manual How the Safety System WorksHow to Use this Manual Tools Required for Service Tools RequiredSpecifications Vent Tables Gallon-40,000 BTU/hr Gallon-42,000 BTU/hrGallon-60,000 BTU/hr Wiring Diagram Control TimingsIgnition State Timing Power Up Sequence Sequence of OperationNormal Heating Sequence Normal Heating Sequence cont’d Abnormal OperationAbnormal Operation cont’d Sequence of Operation Sequence of Operation Troubleshooting Probable Cause Service ProcedureLED Status Control Status Probable Cause Service Procedure Troubleshooting Burner Maintenance Burner Cleaning ProcedureBurner Inspection Burner Cleaning Procedure cont’d Pilot Maintenance Pilot Inspection, Testing and ReplacementPilot Inspection, Testing and Replacement cont’d Page Pressure Switch Testing Pressure Switch TestingPressure Switch Testing cont’d Pressure Switch Replacement Pressure Switch ReplacementBlower Testing Blower TestingBlower Testing Blower Replacement Blower InstallationBlower Removal Blower Temperature Switch Testing Blower Installation cont’dBlower Temperature Switch Testing Blower Temperature Switch Testing cont’d Switch SettingCommon causes for high Exhaust temperature Blower Temperature Switch Replacement Blower Temperature Switch ReplacementThermal Well Testing Thermal Well TestingDetermine Tank Temperature Thermal Well Testing cont’dDetermine Water Temperature Inside Tank Component Disassembly Sensor Resistance at Various TemperaturesGas Control & Thermal Well Removal From Water Heater Gas Control Removal Gas Control & Thermal Well Removal From Water Heater cont’dGas Control Removal From Thermal Well Gas Control Assembly Gas Control Assembly to the Thermal WellGas Control Removal From Thermal Well cont’d Gas Control Assembly to the Thermal Well cont’d Flammable Vapor Sensor Testing Flammable Vapor Sensor TestingVAC Circuit Trace VAC Circuit Trace Safety Circuit Voltage Trace Safety Circuit Voltage TraceRemove the Blower to Gain Access to the Flue Baffle Blower RemovalRemove the Blower to Gain Access to the Flue Baffle cont’d Dip Tube Inspection and ReplacementDip Tube Inspection Anode Inspection and Replacement Anode InspectionInner Door Removal Procedure Inner Door RemovalInner Door Gasket Replacement Inner Door Removal Procedure cont’dInner Door Gasket Replacement Procedure Inner Door Installation Inner Door Installation with GasketArrestor Cleaning ScreenLok Flame Arrestor Cleaning ProcedureCommon Terms Common TermsParts List Part Name and DescriptionParts@bradfordwhite.com Techserv@bradfordwhite.com

U1TW40S*FRN, U2TW65T*FRN, UTW450S60FR*N, U1TW60T*FRN, UTW465S60FR*N specifications

Bradford-White Corp has long been a reputable manufacturer in the water heating industry, known for delivering high-quality and reliable products. Among their diverse range of water heaters, the U1TW40S*FRN, U1TW50S*FRN, U1TW60T*FRN, UTW465S60FR*N, and UTW450S60FR*N models stand out for their advanced features and technologies designed to meet varying hot water demands.

The U1TW series, including the U1TW40S*FRN, U1TW50S*FRN, and U1TW60T*FRN models, are well-suited for residential applications. Each model provides different capacities, with the numbers referring to the gallon capacities. The U1TW40S*FRN offers 40 gallons, the U1TW50S*FRN 50 gallons, and the U1TW60T*FRN 60 gallons, making them ideal for households varying in size and hot water requirements.

These models are equipped with Bradford-White's advanced Vitraglas® tank lining, a unique feature that provides superior protection against corrosion and extends the unit's lifespan by ensuring the inner tank remains free from damage. Additionally, their efficient heating elements and optimal insulation minimize heat loss, enhancing energy savings.

The UTW series, specifically the UTW465S60FR*N and UTW450S60FR*N, feature innovative technologies such as a durable stainless steel construction that offers robust performance while resisting the harmful effects of rust and degradation. This is particularly beneficial in areas with hard water, where mineral buildup can be problematic.

Each unit incorporates Bradford-White's signature HydroBurner® technology, which enhances combustion efficiency, ensuring that the water is heated quickly and consistently. This technology also helps in reducing greenhouse gas emissions, addressing environmental concerns while maintaining optimal performance.

In terms of ease of use, all models come with user-friendly controls that allow for easy temperature adjustments and monitoring, ensuring that users can customize their hot water needs conveniently. Additionally, features such as intuitive diagnostics enable quick troubleshooting, reducing downtime and maintenance efforts.

In conclusion, Bradford-White’s U1TW and UTW series water heaters are engineered to offer efficiency, durability, and user-friendly operation. With their advanced technology, excellent insulation, and robust construction, these models are a solid choice for anyone looking to invest in reliable hot water solutions for their home. Whether for a busy family or more modest hot water needs, these units provide peace of mind and consistent performance.
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