American Water Heater American Water Heaters Residential Gas Water Heater Step B, Step E, Step F

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B.Deburring

Use a knife, plastic pipe deburring tool, or file to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10°-15° should be added to the end to permit easier insertion of the pipe into the end of the fitting. Failure to chamfer the edge of the pipe may remove cement from the fitting socket, causing the joint to leak.

STEP B

C.Test dry fit of the joint

Tapered fitting sockets are designed so that an interfaced fit should occur when the pipe is inserted about 1/3 to 2/3 of the way into the socket. Occasionally, when pipe fitting dimensions are at the tolerance extremes, it will be possible to fully insert dry pipe to the bottom of the fitting socket. When this happens, a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting. The gap must be filled to obtain a strong, leak-free joint.

D.Inspection, cleaning, priming

Visually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. If wiping fails to clean the surfaces, a chemical cleaner must be used. Check for possible damage such as splits or cracks and replace if necessary.

Depth-of-entry

Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F. Measure the fitting depth and mark this distance on the pipe O.D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your first one.

Apply primer to the surface of the pipe and fitting socket with a natural bristle brush. This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer.

E.Application of solvent cement

Apply solvent cement evenly and quickly around outside of pipe at a width a little greater than the depth of the fitting socket.

Apply a light coat of cement evenly around the inside of the fitting socket. Avoid puddling.

Apply a second coat of cement to the pipe end.

STEP E

F. Joint assembly

Working quickly, insert the pipe into the fitting socket bottom and give the pipe or fitting a 1/4 turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the fitting socket. A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub. The fitting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds.

STEP F

G. Cleanup and joint movement

Remove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft.

The joint should not be disturbed immediately after the cementing procedure, and sufficient time should be allowed for proper curing of the joint. Exact drying time is difficult to predict because it depends on variables such as temperature, humidity and cement integrity. For more specific information, you should contact your solvent cement manufacturer.

STEP G

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Contents Whenever maintenance adjustment or service is required Printed319339-002 Safe INSTALLATION, USE and Service ApprovalsImportant Definitions General Safety Information General Safety Information Introduction Table of ContentsExemptions Installation of Carbon Monoxide DetectorsApproved Carbon Monoxide Detectors SignageTypical Installation Replacement Parts and Deliming ProductsElbow Access Door Condensate Hose and Drain PAN Less Severe Burns 2nd & 3rd Degree Mixing ValvesFacts to Consider About the Location Locating the NEW Water HeaterAir REQUIREMENTs Insulation BlanketsOutdoor Air Through Two Openings Unconfined SpaceConfined Space Fresh Air Openings For Confined SpacesOutdoor AIR Through TWO Horizontal Ducts Outdoor AIR Through TWO Vertical DuctsAIR from Other Indoor Spaces Space Heating and Potable Water System Installing the NEW Water HeaterChemical Vapor Corrosion Water PipingTemperature-Pressure Relief Valve Thermal ExpansionValve and Pipe Insulation Gas Piping High Altitude InstallationFilling the Water Heater Sediment TrapsVenting Vent Pipe AssemblyVent Pipe Termination Termination Clearances Sidewall Power VentPlanning the Vent System CondensateBreathing Hazard Carbon Monoxide Gas Blower Assembly Installation Installation of Vent SystemVent Terminal INSTALLATION, Sidewall Sequence of INSTALLATIONS, Figure Power Vent Wiring Schematic FigureVent Termination Figure Installation of Vertical Vent System Installation of Vent SYSTEM, Sidewall Vertical VAA Installations Recommended Vent Attenuation Assembly InstallationInch vent Vertical VAA Installations Recommended BRUSH* Size for Primer Cement Applications Vent Pipe PreparationStep G Step BStep E Step FPage GAS Control Valve Front View Temperature RegulationOperational Conditions Periodic MaintenanceFor Your Information Start UP ConditionsAnode ROD Inspection Burner CleaningBurner Operation and Inspection HousekeepingTo Flush the Water Heater Storage Tank Temperature-Pressure Relief Valve TestDraining and Flushing To Drain the Water Heater Storage TankLeakage Checkpoints ServiceRepair Parts List LED Status Problem Solution Troubleshooting GuidelinesLED Status Problem Solution Troubleshooting Guidelines Page Fill in Warranty and Keep for Future Reference Limited Warranty
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