A.O. Smith 650, GB/GW-300, 500, 750 SERIES warranty Description of CCB control states

Page 11

The folllowing status information is displayed from this screen:

Status Displayed

*(True Condition)

Input

Output

ECO

Outlet temperature too high

open

- - - -

LW/CO

Water Level low

open

- - - -

Blk Flue

Flue blocked

open

- - - -

Flow

Water flowing

closed

- - - -

Low Gas

Gas pressure low

open

- - - -

Tstat

Thermostat requesting heat

closed

- - - -

Hi Limit

Outlet temp exceeds High Limit setpoint

- - - -

- - - -

Pump

Pump output activated

- - - -

On

IRI Gas Pwr

IRI output relay activated

- - - -

On

IRI Gas

IRI Gas Valve on

closed

- - - -

Pwr Vent

Power Vent running

closed

- - - -

Alarm

Alarm output activated

- - - -

On

Pwr Vent Pwr

Power Vent output relay activated

- - - -

On

 

- - - - STAGES 1 to 4 - - - -

 

 

BlwHi Prv

Blower pressure sufficient

closed

- - - -

Blw Hi

Blower High output activated

- - - -

On

BlwLo Prv

Blower pressure sufficient

closed

- - - -

Blw Lo

Blower low output activated

- - - -

On

Ignt Cur

Igniter current sufficient for ignition

- - - -

- - - -

Ignit

Igniter output is activated

- - - -

On

Gas Relay

Gas output relay activated

- - - -

On

Hi Gas

Gas pressure too high

open

- - - -

Flame

Flame detected

- - - -

- - - -

The operation of these parts is described below:

UIM Screens:

On all screens a double vertical bar appears on the right side of the display each time a key is touched to indicate that a key has been activated. On several screens an indicator ">" appears on the left side of the display to indicate the active line. The "Up/ Down" keys are used to move the indicator to the desired line and the "Select" key is pressed to select the line. Also, on most of the screens, up/down arrows appear on the right side of the screen to indicate that there are additional lines either above or below the displayed four lines.

Menu Screen:

Displayed when the user presses the "Menu" key. This screen is the selection point for the other 9 screens.

Temperature Screen:

Displays the sensed temperatures of the Outlet, Inlet, and Tank probes. Also displayed is the calculated Delta T (Outlet minus Inlet) for the system. Shorted ("Short") and disconnected ("----") probes are also displayed.

System Status Screen:

This screen is used to view the status of switch inputs and output states. An asterisk (*) is displayed next to the label when the status is "True" (the description is fulfilled). For example, if water is flowing, or detected by the flow sensor, then an "*" will appear in front of the Flow label (i.e. *Flow). Another example would be the ECO switch. If the outlet temperature is too high the display will show: *ECO.

NOTE: The LW/CO, IRI Gas Valve, Powered Vent, High Gas, and Low Gas inputs are optional inputs. Flame sensing, Igniters, and Blowers are optional on Stages 2, 3 and 4. (Except on a 4- stage system, stage 2 always has an Igniter, Blower, and Flame Sensor. Those dipswitches on stage 2 are not relevant.) One or two speed blowers can be used on any stage.

The System monitors the inputs at these times:

ECO, LW/CO, Blocked Flue, Low Gas, Hi Limit, and Hi Gas - at all times for a fault condition.

Tstat - at all times for open/closed conditions.

IRI Gas and Powered Vent - for an on condition when their respective outputs (Pump, IRI Gas Pwr, Powered Vent Power) are turned on and an off condition at all other times.

Flow - for an on condition when the pump is on (no check for off state)

High Speed Blower Prover - when the High Speed Blower is on.

Low Speed Blower Prover - when either the High or Low Speed Blowers are on.

Igniter Current - for an on condition approximately 18 seconds after the Igniter is turned on until the igniter is turned off and an off condition at all other times.

Flame - for an on condition approximately 5 seconds after the gas valve is turned on until the valve is turned off and at all other times for an off condition.

Control Status Screen:

Displays the software that the CCB and FCB micros are in. The CCB has 8 possible states and the FCB's have 9. The normal CCB states sequence is to move from Idle, to Pre-Circulate, then to Heating Stage 1-4 when a call for heat is initiated. Once heat has been satisfied or the Total is opened, the sequence moves to Post-Circulate and then back to Idle. If a fault occurs at any time, the process jumps out of sequence and goes directly to the appropriate Hard or Soft Fault state.

Description of CCB control states:

Idle:

The yellow "Standby" LED is turned on and the system waits for a heat request (determined by the Thermostat and controlling probe inputs). All outputs are off in this state except that if the Post-Circulate time is set to continuous the pump will be on. When the heat request is received, the system moves to the Pre-Circulate state.

Pre-Circulate:

The yellow LED is turned off and the green "Running" LED is turned on. The green LED will remain on for all other states

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Image 11 Contents
14-18 Series 400, 401, 402, 403, 404Lighting Instructions for the GB/W 300 through 750 models Risk of Scalds Lighting InstructionsInputs To CCB and FCB Burner SystemCCB Drawing #211758 FCB Drawing #211759 PDB Drawing #211760 Igniters CCB/FCB Indicator Lamps & FusesLine Polarity Indicator & Fuse Protection Outputs from CCB and FCBsGB/LB FCB Eight position DipswitchStages 1 and 2 will turn on in sequence from 1 to Temperature Setpoints System Control AlgorithmUIM Operating Procedures Description of CCB control states Idle State Description of FCB control statesOperating Differential Setpoint Operating SetpointConnection Diagram Drawing #211769 Page UIM Touch Switches Soft Fault Displayed Description Red LED LockoutHard See below Other troubleshooting hints Page Page Page NEW Boiler Limited Warranty