A.O. Smith 300A, 500A warranty Heater Wiring, Water Potable Heating and Space Heating

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codes or contact the water supplier or local plumbing inspector on how to control this situation.

WATER (POTABLE) HEATING AND SPACE HEATING

1.All piping components connected to this unit for space heating applications shall be suitable for use with potable water.

2.Toxic chemicals, such as those used for boiler treatment, shall NEVER be introduced into this system.

3.This unit may never be connected to any existing heating system or component(s) previously used with non-potable water heating appliance.

4.When the system requires water for space heating at temperatures higher than required for domestic water purposes, a tempering valve must be installed. Please refer to installation diagrams on pages 30 through 35 in back of manual for suggested piping arrangements.

HEATER WIRING

IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH 105°C OR ITS EQUIVALENT, EXCEPT IN THE BURNER HOUSING. IN THIS CASE USE 200°C WIRE.

THE COMPUTER CONTROL REQUIRES A SOURCE OF STABLE

CLEAN ELECTRICITY FOR PROPER OPERATION. INSTALLING THE HEATER ON A BRANCH CIRCUIT THAT HAS ELECTRONIC NOISE, IS SUBJECT TO FLUCTUATIONS IN VOLTAGE LEVEL OR HAS AN APPLIANCE WHICH GENERATES EMF OF RFI INTERFERENCE CAN CAUSE THE CONTROLLER TO MALFUNCTION. A HIGH QUALITY POWER CONDITIONER MUST BE INSTALLED IF THE ABOVE CONDITIONS EXIST. MALFUNCTIONS CAUSED BY A POOR ELECTRICAL SUPPLY ARE NOT COVERED UNDER YOUR WARRANTY.

The controller is wired to the heater as shown in figures 15 & 16. The model and rating plate provides the electrical information needed to size the complete heater branch supply.

All electrical work must be installed in accordance with the National Electrical Code, NFPA 70 or the Canadian Electrical Code, CSA C22.1 and local requirements.

When installed, the appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.

DO NOT ENERGIZE THE BRANCH CIRCUIT BEFORE THE HEATER TANK IS FILLED WITH WATER.

NOTE: This controller is Polarity Sensitive. If the Hot and Neutral Supply Voltage is reversed, the controller will not sense flame. Verify polarity before connecting the unit.

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Contents Cyclone Xi Model BTH 300A, 400A, 500A Foreword ROUGH-IN-DIMENSIONSFeatures Table of ContentsHorizontal Sidewall Venting Vertical Rooftop Venting Quick Installation TipsDishwashing Machine Requirement Water Temperature Setpoint Adjustment ProcedureHigh Limit Switch E.C.O Circulating Pump Installation InstructionsRequired Ability Insulation BlanketsHard Water ClearancesAIR Requirements Unconfined SpaceVenting Installation of Carbon Monoxide DetectorsCanadian Direct Vent US Horizontal Vent Direct Venting Direct Vent Terminal InstallationVent Pipe Termination Vertical Vent Terminal Installation Installation SequenceVent Length Table Installation of Vent SystemControls and Switches Connection of GAS Pipe GAS PipingHOT Surface Igniter System Connections Water Potable Heating and Space Heating Heater WiringBTH 300 Wiring Diagram BTH 400 and 500 Wiring Diagram Electronic Control OperationSequence of Operation OverviewAdjusting the Operating Set Point Example of a Warning Fault and Warning ConditionsChanging the Display Units Access to the Current Fault or Warning Example of a Fault Advanced Diagnostics InformationViewing Information About the Heater Viewing the Fault HistoryPrior to Start UP Required Ability Operating InstructionsOperating Instructions General Information MaintenanceDraining FlushingSediment Removal Lime Scale RemovalVent System Powered Anode SystemDrain Valve and Access Panels U T I O N if Building Installation DiagramsPage Must be Identical Heaters Pipe Relief Valve to Open Drain Page Multiple Unit Installations Troubleshooting Motor RUNS, Burner Lights Momentarily Then Locks OUT Motor will not RUNGAS Fails to Shut OFF Replacement PartsNoisy Burner Operation Model BTH Limited Warranty