A.O. Smith BTX-80 SERIES 100 instruction manual Periodic Maintenance, Anode ROD Inspection

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PERIODIC MAINTENANCE

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

1.Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

2.Damage or deterioration which could cause improper venting or leakage of combustion products.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If after inspection of the vent system you found sooting or deterioration, something is wrong. Call the local gas utility to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

Burner OPERATION AND Inspection

Flood damage to a water heater may not be readily visible or immediately detectable. However, over a period of time a flooded water heater will create dangerous conditions which can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. Contact a qualified installer or service agency to replace a flooded water heater. Do not attempt to repair the unit! It must be replaced!

At least once a year a visual inspection should be made of the main burner and the hot surface igniter assembly for proper flame characteristics and ignition sequences. This can be done by removing the Outer Door and viewing the main burner operation through the Viewport on the Inner Door, see Figure 1. The main burner should provide complete combustion of gas, ignite rapidly, give reasonably quiet operation, and cause no excessive flame lifting from the burner ports. If the proper flame characteristics are not evident (see Figure 27), make sure that the flow of combustion and ventilation air is not blocked.

You should also check for sooting. Soot is not normal and will impair proper combustion. A visual inspection of the main burner and HSI igniter assembly should also be done at least once a year, see Figure 27.

Soot build-up indicates a problem that requires correction before

further use. Turn “OFF” gas to water heater and leave off until repairs

are made, because failure to correct the cause of the sooting can result

in a fire causing death, serious injury, or property damage.

FIGURE 27.

Burner Cleaning

In the event your burner or burner air openings require cleaning, turn the blower switch to the “OFF” position and allow the burner to cool. Call a service agency to remove and clean the burner and correct the problem that required the burner to be cleaned.

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a regular basis.

INSTALLED IN SUITABLE AREA: To insure sufficient ventilation and combustion air supply, proper clearances from the water heater must be maintained. See “Locating the New Water Heater” section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water heater which can cause a fire.

ANODE ROD INSPECTION

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Contents Power Vented GAS Models W/HOT Surface Ignition Whenever maintenance adjustment or service is requiredPrinted 197086-004Important Definitions Safe INSTALLATION, USE and ServiceApprovals General Safety Information General Safety Information Table of Contents IntroductionInstallation of Carbon Monoxide Detectors Approved Carbon Monoxide DetectorsSignage ExemptionsElbow Access Door Typical InstallationReplacement Parts and Deliming Products Condensate Hose and Drain PAN Mixing Valves ROUGH-IN-DIMENSIONS Rough-In-DimensionsCapacity and Gas and Electrical Characteristics Recovery capacity based on 90% thermal efficiencyLocating the NEW Water Heater Facts to Consider About the LocationInsulation Blankets Air REQUIREMENTsUnconfined Space Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsAIR from Other Indoor Spaces Outdoor AIR Through TWO Horizontal DuctsOutdoor AIR Through TWO Vertical Ducts Installing the NEW Water Heater Chemical Vapor CorrosionWater Piping Space Heating and Potable Water SystemValve and Pipe Insulation if supplied Temperature-Pressure Relief ValveThermal Expansion Gas Piping High Altitude InstallationContact qualified installer or service agency Per square inch 3.5 kPa Sediment TrapsFilling the Water Heater Vent Pipe Assembly VentingTermination Clearances Sidewall Power Vent Vent Pipe TerminationBreathing Hazard Carbon Monoxide Gas Planning the Vent SystemCondensate Vent Terminal INSTALLATION, Sidewall Blower Assembly InstallationInstallation of Vent System Power Vent Wiring Schematic Figure Chisel an opening approximately one half inch 1.3 cm largerThan the marked circle Pointed in the correct position, see FigureInstallation of Vent SYSTEM, Sidewall Installation of Vertical Vent SystemVertical VAA Installations Recommended Vent Attenuation Assembly InstallationVent attenuation assembly Flexible tubing Instruction sheet Inch vent Vertical VAA Installations Vent Pipe Preparation Recommended BRUSH* Size for Primer Cement ApplicationsStep B Step EStep F Step G Power Before Servicing Do not try to light the burner by hand What to do if YOU Smell GAS Do not TRY to Light the Burner by HandTemperature Regulation Temperature Indicators Temperature Adjustment ButtonsDisplay D E FOperational Conditions For Your InformationStart UP Conditions Periodic Maintenance Anode ROD InspectionTemperature-Pressure Relief Valve Test Keep hands clear of drainTo Flush the Water Heater Storage Tank Open the water heater drain valve to flush the storage tankService Leakage CheckpointsTroubleshooting Guidelines Trouble ShootingEnsure the flame sensor is clean use ultra fine steel Turn off power to the water heaterAssembly if damaged or defective Unplug ignitor assembly plug from control. Check resistanceUnplug the ignitor assembly plug from the control. Check Resistance of the black resistor wire between pinsAssembly .2 If the reading taken is less than 100,000 Check vent temperature limit switch if it is determinedTroubleshooting Guidelines Service and Repair Expenses Claim ProcedureTank ALL Other Parts
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