A.O. Smith BTR 151 THRU 201/A warranty Service, Ignition Module System, Electrical Servicing

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7.Lower container, you may have to place the container on its empty carton to prevent the UN•LIME from flowing back into the container.

8.Let UN•LIME remain in the heater for 5 minutes and then lower the container to the "Drain" Position, see Figure 15.

9.Deliming activity is indicated by foaming on the surface of the UN•LIME. If there is deliming activity, repeat steps 6 thru 8.

Normally, lime removal will be completed within one hour. Severe build-up of lime may take longer than an hour to complete descaling.

Note: To check UN•LIME for continued use, place some scale or white chalk in a glass with a small amount of UN•LIME. If the material is vigorously dissolved by the UN•LIME, it can be reused; if not, the UN•LIME should be replaced.

FIGURE 15

the appliance. The indicator codes on the ignition module are as follows:

1 flash

System lockout (retries or cycles exceeded)

 

 

2 flashes

Pressure switch stuck close

 

 

3 flashes

Pressure switch stuck open

 

 

4 flashes

Open on high temperature limit switch (eco)

 

 

6 flashes

115 volt AC power reversed (check polarity)

 

 

7 flashes

Low flame sense signal (make sure flame

 

sensor is in burner flame)

 

 

8 flashes

Check ignitor

 

 

continuous flash -> continuous flame sensed > 5 seconds without gas valve

continuous on -> internal control failure - replace ignition control module.

Use this diagnostic system in conjunction with the “OPERATIONAL CHECKLIST” and the “SEQUENCE OF OPERATION” to troubleshoot the appliance.

SERVICE

The installer may be able to observe and correct certain problems which may arise when the unit is put into operation. HOWEVER, it is recommended that only qualified servicemen, using appropriate test equipment, be allowed to service the heater.

As preliminary step, check wiring against diagram, check for grounded, broken or loose wires. Check all wire ends to be sure that they are making good contact.

IGNITION MODULE SYSTEM

Before calling your service agent, the following checklist should be examined to eliminate obvious problems from those requiring replacement or servicing.

Check that “main manual gas shutoff valve” is fully open and that gas service has not been interrupted.

Check that after following the appliance OPERATING INSTRUCTIONS, the “Top Knob” of the appliance gas valve is in “ON” position.

Check electrical supply to the appliance for possible blown (or tripped) fusing or power interruption.

Is the water temperature in tank below the thermostat dial setting on the appliance thermostat (calling for heat)?

It is possible that the high limit (E.C.O.) has functioned to shut off the appliance. See FEATURES — Water Temperature Control for reset procedure. Contact your serviceman if limit continues to function to shut off appliance.

ELECTRICAL SERVICING

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPERAND DANGEROUS OPERATION.

VERIFY PROPER OPERATION AFTER SERVICING.

REPLACEMENT PARTS

Replacement parts may be ordered through A.O. Smith dealers, authorized servicers or distributors. Refer to the Yellow Pages for where to call or contact the A.O. Smith Water Products Company, Product Service Division, 5621 West 115th Street, Alsip, IL 60803, 1-800-433-2545. When ordering parts be sure to state the quantity, part number and description of the item(s) including the complete model and serial number as it appears on the product. Refer to the parts list for more information.

SYSTEM DIAGNOSTICS

Your water heater is equipped with an ignition module that

 

incorporates a diagnostic system to assist in troubleshooting

REPLACEMENT PARTS

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Contents Placetheseinstructionsadjacenttoheater AndnotifyownertokeepforfuturereferenceDivision of A. O. Smith Corporation ROUGH-IN-DIMENSIONS Recovery Rating Capacities GPH AT Temperature Rise ShownForeword Heater Performance DataTable of Contents Features High Altitude InstallationsExtended NON-USE Periods Insulation BlanketsHigh Limit Switch Exhaust Inducer Blower AssemblyElectronic Ignition Control Circulating PumpRequired Ability UncratingLocating the Heater LevelingVenting To the Heater and Risk of Fire or Explosion UnconfinedspaceConfinedspace Multiple Heater Manifold Water Line ConnectionsWater Potable Heating Space Heating Relief ValveGAS Piping PurgingGAS Pressure Regulator Length Nominal Iron Pipe Sizes Inches FeetHeater Wiring Single Unit Wiring DiagramInstallation Diagrams GeneralVertical Storage Tank and Forced Circulation Horizontal Storage Tank and Forced CirculationPage Installation DIAGRAMS-SIDE INLET/OUTLET Usage Circulating Return Line ConnectionHeater with Mixing Valve and Recirculated Sanitizing Loop TWO PRE-HEATERS with Booster Heater Horizontal Storage Tank Operation Sequence of OperationFor Your Safety Read Before Operating What to do if YOU Smell GASPreventive Maintenance Water Temperature ControlCheck the Ignitor Assembly Ignitor AssemblyRemote Storage Tank Temperature Control GAS ValvesChecking the Input Venting SystemHOT Water Odor Anode ROD InspectionFlushing DrainingTank Cleanout Procedure Deliming Using FLO-JUG MethodDeliming Solvents Service Replacement PartsSystem Diagnostics Ignition Module SystemSequence of Operation Flow Chart YESOperational Checklist Complaint Cause User ServicemanRemedy Serviceandrepairexpenses ClaimprocedureKeepthiswarrantypostedadjacenttotheheaterforfuturereference TankSmith Water Products Company