A.O. Smith BTR 151 THRU 201/A warranty Required Ability, Uncrating, Locating the Heater, Leveling

Page 6

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR SUPPLY, VENTING, GAS SUPPLYAND ELECTRICAL WORKARE REQUIRED.

WARNING

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

UNCRATING

The heater is shipped with the inducer already installed. The wiring conduit runs from the thermostat to the inducer. Before turning unit on, check to make sure the wiring conduit is securely plugged into the inducer.

LOCATING THE HEATER

WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVY AND TRAVELALONG THE FLOOR AND MAY BE IGNITED BY THE HEATER’S PILOT OR MAIN BURNER FLAMES CAUSING FIRE OR EXPLOSION. SOME LOCAL CODES PERMIT OPERATION OF GAS APPLIANCES IN SUCHAREAS IF THEYARE INSTALLED 18” OR MOREABOVE THE FLOOR. THIS MAY REDUCE THE RISK IF LOCATION IN SUCH ANAREA CANNOT BEAVOIDED.

DO NOT INSTALL THIS WATER HEATER DIRECTLY ON A CARPETED FLOOR. A FIRE HAZARD MAY RESULT. Instead the water heater must be placed on a metal or wood panel extending beyond the full width and depth by at least 3 inches in any direction. If the heater is installed in a carpeted alcove, the entire floor shall be covered by the panel. Also, see the DRAINING requirements in MAINTENANCE Section.

THE HEATER SHALLBE LOCATED OR PROTECTED SO IT IS NOT SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.

WHEN SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE DRAIN PAN SHOULD BE INSTALLED UNDER THE HEATER. Such pans should be fabricated with sides at least 2" deep, with length and width at least 2" greater than the diameter of the heater and must be piped to an adequate drain. The pan must not restrict combustion air flow.

For appliance installation locations with elevations above 2000 feet (610m), refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure.

LEVELING

If the unit is not level, insert the bolts which were used in crating into the legs to correct this condition.

CLEARANCES

These heaters are approved for installation on combustible flooring in an alcove when the minimum clearance from any combustion construction are followed as indicated in figure 6.

Model BTR 151 and 201A is approved for installation on non- cumbustible flooring or combustible flooring with leg kit part no. 6570.

In all installations the minimum combustible clearances from vent piping shall be 6". Vent piping passing through a combustible wall or ceiling must be a continuous run (no joints) and retain the 6" clearance unless an approved reducing thimble is used.

A service clearance of 24" should be maintained from serviceable parts, such as relief valves, flue baffles, thermostats, cleanout openings or drain valves.

The units are approved for installation with side, rear and ceiling clearances.

HARD WATER

Where hard water conditions exist, water softening or the threshold type of water treatment is recommended. This will protect the dishwashers, coffee urns, water heaters, water piping and other equipment.

See MAINTENANCE section for details of tank cleanout procedure.

WARNING

FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER BE PLACED ON OR ADJACENT TO THE HEATER. OPEN CONTAINERS OR FLAMMABLE MATERIAL SHOULD NOT BE STORED OR USED IN THE SAME ROOM WITH THE HEATER.

When installing the heater, consideration must be given to proper location. Location selected should be as close to the stack or chimney as practicable, with adequate air supply and as centralized with the piping system as possible.

THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE IT WILL BE SUBJECT TO FREEZING.

LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD BE LOCATEDINANAREAWHERELEAKAGEFROMTHEHEATEROR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE ADJACENT AREA OR TO LOWER FLOORS OF THE STRUCTURE.

AIR REQUIREMENTS

REFER TO THE LATEST EDITION OF THE "NATIONAL FUEL GAS CODE" ANSI Z223.1/NFPA 54.

KEEP APPLIANCE AREA CLEAR AND FREE OF COMBUSTIBLE MATERIALS, GASOLINE AND OTHER FLAMMABLES, VAPORS AND LIQUIDS.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION OR VENTILATINGAIR.

WARNING

FOR SAFE OPERATION PROVIDE ADEQUATE AIR FOR COMBUSTIONAND VENTILATION. AN INSUFFICIENT SUPPLY OF AIR WILL CAUSE RECIRCULATION OF COMBUSTION PRODUCTS RESULTING INAIR CONTAMINATION THAT MAY BE HAZARDOUSTOLIFE. SUCHACONDITIONOFTENWILLRESULT IN A YELLOW, LUMINOUS BURNER FLAME, CAUSING

6

Image 6
Contents Placetheseinstructionsadjacenttoheater AndnotifyownertokeepforfuturereferenceDivision of A. O. Smith Corporation Foreword ROUGH-IN-DIMENSIONSRecovery Rating Capacities GPH AT Temperature Rise Shown Heater Performance DataTable of Contents Extended NON-USE Periods FeaturesHigh Altitude Installations Insulation BlanketsElectronic Ignition Control High Limit SwitchExhaust Inducer Blower Assembly Circulating PumpLocating the Heater Required AbilityUncrating LevelingVenting To the Heater and Risk of Fire or Explosion UnconfinedspaceConfinedspace Water Potable Heating Space Heating Multiple Heater ManifoldWater Line Connections Relief ValveGAS Pressure Regulator GAS PipingPurging Length Nominal Iron Pipe Sizes Inches FeetHeater Wiring Single Unit Wiring DiagramInstallation Diagrams GeneralVertical Storage Tank and Forced Circulation Horizontal Storage Tank and Forced CirculationPage Installation DIAGRAMS-SIDE INLET/OUTLET Usage Circulating Return Line ConnectionHeater with Mixing Valve and Recirculated Sanitizing Loop TWO PRE-HEATERS with Booster Heater Horizontal Storage Tank Operation Sequence of OperationFor Your Safety Read Before Operating What to do if YOU Smell GASCheck the Ignitor Assembly Preventive MaintenanceWater Temperature Control Ignitor AssemblyChecking the Input Remote Storage Tank Temperature ControlGAS Valves Venting SystemFlushing HOT Water OdorAnode ROD Inspection DrainingTank Cleanout Procedure Deliming Using FLO-JUG MethodDeliming Solvents System Diagnostics ServiceReplacement Parts Ignition Module SystemSequence of Operation Flow Chart YESOperational Checklist Complaint Cause User ServicemanRemedy Keepthiswarrantypostedadjacenttotheheaterforfuturereference ServiceandrepairexpensesClaimprocedure TankSmith Water Products Company