A.O. Smith TC-049-R2 manual Service Handbook

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RESIDENTIAL GAS AND ELECTRIC WATER HEATER

SERVICE HANDBOOK

Residential Gas – continued

Temperature: Two metal probes mounted onto the back of the control are immersed inside the tank water. One probe (the shorter) acts as a temperature high limit. If water gets excessively hot, a sensor within the probe opens, interrupts the small electrical current to the gas valve, and gas flow through the control is interrupted. If this safety sensor opens, the entire control must be replaced.

The longer probe contains a metal rod that expands and contracts as water temperature around the probe cools and heats. As the rod expands, it pushes against a lever actuated gas valve. If the regulator is pushed sufficiently, gas flow is interrupted to the main burner. Adjusting the temperature dial changes the distance the rod must expand or contract to open or close the gas valve.

Gas: When you prepare to light the pilot, you are instructed to turn the top

knob to the pilot position and depress the knob. When the knob is depressed gas will flow to the pilot burner only. You then have to (manually) ignite this pilot gas. When the pilot is lit, the flame must heat the thermocouple until it generates sufficient electricity to the gas valve to allow you to release the knob while gas continues to flow to the pilot. When the top knob is turned to the “ON” position, gas is also available to the main burner if the thermostat calls for heat.

A.O. Smith Water Products Company

8

Training Department

©2002

Ashland City, Tennessee

 

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Contents Smith Service Handbook Residential GAS and Electric Water Heater Table of ContentsQualifications Tools Required General Section Service Guidelines FormulasMiscellaneous Information General Section ConstructionLighting Pilot Installation of Residential GAS Water HeaterConstruction See also General section of this manual Residental GAS Water Heater ServiceResidential Gas Normal OperationService Handbook Setting Approximate Temperature F Time To Cause Injury Fuel 000Enters Here BTUManifold If … … thenPilot Gas Gas PressureElectrical Testing Thermocouple output test Procedures/ConditionsSooting causes If … … then Residential Gas Electrical Testing ProceduresIf… … then CondensationCondensation is a mild acid it will corrode steel Exhaust Venting Notes 125 Standard Residential Electric Water Heaters Heating elements ConstructionResidential Electric Voltage NotesNewer Temperature Surface Mounted Thermostat s and High Limit sLocation Range F Service Handbook Wiring Diagram Normal Sequence of OperationSingle Element Single Thermostat Single High Limit Circuit Operation From cold tank of waterElements Thermostats High Limit Operation From cold tank of water Wiring DiagramElements Thermostats High Limits Wire Service Handbook Post Cold tank of water Single Electrical Service Single Phase Certification and Approvals Wattage Three Phase Unbalanced CircuitTest probe on each terminal of an element Element Test Ohms Resistance Check Test ConditionsResidential Electric Service ProcedureComplaint No Hot Water Conditions Test voltage between 4 and 2 or T2 and L4 If … … thenTest between the two element terminals If … … then Residential Electric Service No Hot WaterComplaint Water Too Hot Conditions Voltage Check Test between 4 and 2 or L4 and T2 If … … thenTest around red wire then black wire to element If … … then Residential Electric Service Water Too HotGrounded Element Check Amperage Method Circuit Servicing Complaint No hot water Test Conditions Testing with the MultimeterVoltage Check Test between 1 and 3 or L1 and L3 If … … thenComplaint Lack of Hot Water Conditions Residential Electric Service Voltage Check No Hot WaterTest between high limit 4 and lower thermostat 1 or L4 Test between high limit 4 and lower thermostat 2 or L4Service Handbook Testing The A-7 Wiring Circuit Supply wiring may be a See Pages 25Prior To Post Test probe on each terminal of an element If … … then Voltage Checks Power onTest between upper high limit terminals 1 If … … then Test between upper high limit terminals 2Test between lower high limit terminal 1 and 3 or L1 and L3 Complaint Lack of Hot Water Test ConditionsTest between the terminals of the lower element If … … then Test ConditionPower on Thermostats are satisfied Replacement elements Watts divided by Volts = AmpsVolts times Amps = Watts Service Handbook Smith Technical Bulletins WHY Water Heater Tanks Leak What Prevention WHY Water Heater Tanks Leak What WHY PreventionWater Conditions General Water HammerEffects FIXSymptoms Mineral BUILD-UPCause If tank is new with no lime build-up to any degree Aluminum HydroxideTreatment Discolored WaterSmelly Water Procedure Chlorination ProcedureTest Not Enough HOT Water GASNot Enough HOT Water Electric Follow these easy steps to diagnose thermal expansion Thermal ExpansionService Handbook Leaking Temperature and Pressure Relief Valve For every technical problem There is a solution

TC-049-R2 specifications

The A.O. Smith TC-049-R2 is a highly efficient and reliable water heater designed to meet the needs of both residential and light commercial applications. This gas-fired water heater offers a perfect blend of performance, efficiency, and durability, making it a popular choice among homeowners and business owners alike.

One of the standout features of the A.O. Smith TC-049-R2 is its tankless design. Unlike traditional water heaters with storage tanks, the TC-049-R2 heats water on demand, which means you only use energy when you need hot water. This not only results in lower energy bills but also provides an endless supply of hot water, ideal for households with multiple bathrooms or high hot water demands.

The TC-049-R2 is powered by natural gas, which enhances its efficiency and operating costs. With an impressive energy factor, this water heater is designed to conserve energy without compromising on performance. The unit also boasts a high recovery rate, which means it can quickly replenish hot water, ensuring you’re never left waiting.

Another notable technology in the A.O. Smith TC-049-R2 is its advanced electronic ignition system, which provides reliable start-up and reduces the chance of pilot light issues. Additionally, the unit features a scaled-down footprint, making it suitable for installation in tighter spaces, such as closets or utility rooms, without sacrificing performance.

Durability is a key characteristic of the TC-049-R2, as it is constructed with high-quality materials designed to resist corrosion and withstand typical wear and tear. The unit is equipped with a durable heat exchanger that enhances both efficiency and longevity, ensuring many years of reliable service.

Safety features are also prioritized in the A.O. Smith TC-049-R2. It comes equipped with advanced safety controls that prevent overheating and ensure safe operation. This offers peace of mind for users, knowing that the unit has multiple safeguards in place.

Overall, the A.O. Smith TC-049-R2 is an excellent choice for those seeking an efficient, reliable, and safe water heating solution. Its combination of advanced features, innovative technology, and robust construction makes it a leader in the water heater market, providing convenience and comfort to its users for years to come.