A.O. Smith TC-049-R2 manual WHY Water Heater Tanks Leak What Prevention

Page 48

RESIDENTIAL GAS AND ELECTRIC WATER HEATER

SERVICE HANDBOOK

WHY WATER HEATER TANKS LEAK

WHAT

WHY

PREVENTION

Water

Water expands when it is heated

A Temperature and Pressure Relief

Pressure

(Thermal Expansion). Water

Valve limits pressure to a

 

cannot be compressed.

maximum.

 

Excessive Pressure in the tank

Adding a Thermal Expansion Tank

 

causes failure of joints, welds or

limits pressure to near supply water

 

gaskets.

pressure.

 

 

 

Condensation

Products of combustion contain

Install a water heater with capacity

(Gas Water

moisture. As the combustion

to minimize significant stored water

Heaters)

products cool the moisture

temperature drop during usage.

 

becomes liquid – carbonic acid.

Store water at a higher temperature

 

The acid attacks the metal.

– install a mixing valve to reduce

 

Higher efficiency water heaters

danger of scalding.

 

have cooler gases.

 

 

Recommended water storage

 

 

temperatures create cooler

 

 

surfaces.

 

Contaminated

Bleaches, floor waxes,

Supply the heater with clean air.

Air

detergents, salt and many other

“Direct Vent” water heaters use air

 

household products contain

from outside of the building for

 

chemicals which, when drawn into

combustion.

 

contact with a flame (a gas water

 

 

heater uses 12 cubic feet of air for

 

 

each 1000 BTU of heat

 

 

generated). When these

 

 

chemical vapors or dusts come

 

 

into contact with a flame or

 

 

electrical contact, various acids

 

 

form. These acids attack the

 

 

metal.

 

Soft Water

Soft water minimizes mineral

A metal “Anode” rod within the tank

 

buildup within the tank. Minimal

helps to prevent internal corrosion.

 

minerals maintain the water

Maintain the self sacrificing “anode”

 

heater at high efficiency but may

rod by inspecting the rod annually

 

also expose interior surfaces to

and replacing when large “gouges”

 

corrosion. Mineral buildup in

appear in its surface.

 

some heaters prevents them

 

 

leaking while greatly reducing

 

 

efficiency.

 

A.O. Smith Water Products Company

47

Training Department

©2002

Ashland City, Tennessee

 

Page 47 Page 49
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Page 47 Page 49
Contents Smith Service Handbook Table of Contents Residential GAS and Electric Water HeaterQualifications Tools Required General Section Service Guidelines FormulasMiscellaneous Information Construction General SectionInstallation of Residential GAS Water Heater Lighting PilotResidental GAS Water Heater Service Construction See also General section of this manualNormal Operation Residential GasService Handbook Setting Approximate Temperature F Time To Cause Injury 000 FuelEnters Here BTUIf … … then ManifoldPilot Gas Gas PressureElectrical Testing Thermocouple output test Procedures/ConditionsSooting causes If … … then Procedures Residential Gas Electrical TestingIf… … then CondensationCondensation is a mild acid it will corrode steel Exhaust Venting Notes 125 Standard Residential Electric Water Heaters Construction Heating elementsVoltage Notes Residential ElectricNewer Temperature Surface Mounted Thermostat s and High Limit sLocation Range F Service Handbook Wiring Diagram Normal Sequence of OperationSingle Element Single Thermostat Single High Limit Circuit Operation From cold tank of waterElements Thermostats High Limit Wiring Diagram Operation From cold tank of waterElements Thermostats High Limits Wire Service Handbook Post Cold tank of water Single Electrical Service Single Phase Certification and Approvals Three Phase Unbalanced Circuit WattageElement Test Ohms Resistance Check Test Conditions Test probe on each terminal of an elementProcedure Residential Electric ServiceComplaint No Hot Water Conditions Test voltage between 4 and 2 or T2 and L4 If … … thenResidential Electric Service No Hot Water Test between the two element terminals If … … thenComplaint Water Too Hot Conditions Voltage Check Test between 4 and 2 or L4 and T2 If … … thenTest around red wire then black wire to element If … … then Residential Electric Service Water Too HotGrounded Element Check Amperage Method Circuit Servicing Testing with the Multimeter Complaint No hot water Test ConditionsVoltage Check Test between 1 and 3 or L1 and L3 If … … thenResidential Electric Service Voltage Check No Hot Water Complaint Lack of Hot Water ConditionsTest between high limit 4 and lower thermostat 1 or L4 Test between high limit 4 and lower thermostat 2 or L4Service Handbook Testing The A-7 Wiring Circuit Supply wiring may be a See Pages 25Prior To Post Test probe on each terminal of an element If … … then Power on Voltage ChecksTest between upper high limit terminals 1 If … … then Test between upper high limit terminals 2Complaint Lack of Hot Water Test Conditions Test between lower high limit terminal 1 and 3 or L1 and L3Test Condition Test between the terminals of the lower element If … … thenPower on Thermostats are satisfied Replacement elements Watts divided by Volts = AmpsVolts times Amps = Watts Service Handbook Smith Technical Bulletins WHY Water Heater Tanks Leak What Prevention WHY Water Heater Tanks Leak What WHY PreventionWater Conditions Water Hammer GeneralEffects FIXSymptoms Mineral BUILD-UPCause Aluminum Hydroxide If tank is new with no lime build-up to any degreeDiscolored Water TreatmentSmelly Water Chlorination Procedure ProcedureNot Enough HOT Water GAS TestNot Enough HOT Water Electric Thermal Expansion Follow these easy steps to diagnose thermal expansionService Handbook Leaking Temperature and Pressure Relief Valve For every technical problem There is a solution

TC-049-R2 specifications

The A.O. Smith TC-049-R2 is a highly efficient and reliable water heater designed to meet the needs of both residential and light commercial applications. This gas-fired water heater offers a perfect blend of performance, efficiency, and durability, making it a popular choice among homeowners and business owners alike.

One of the standout features of the A.O. Smith TC-049-R2 is its tankless design. Unlike traditional water heaters with storage tanks, the TC-049-R2 heats water on demand, which means you only use energy when you need hot water. This not only results in lower energy bills but also provides an endless supply of hot water, ideal for households with multiple bathrooms or high hot water demands.

The TC-049-R2 is powered by natural gas, which enhances its efficiency and operating costs. With an impressive energy factor, this water heater is designed to conserve energy without compromising on performance. The unit also boasts a high recovery rate, which means it can quickly replenish hot water, ensuring you’re never left waiting.

Another notable technology in the A.O. Smith TC-049-R2 is its advanced electronic ignition system, which provides reliable start-up and reduces the chance of pilot light issues. Additionally, the unit features a scaled-down footprint, making it suitable for installation in tighter spaces, such as closets or utility rooms, without sacrificing performance.

Durability is a key characteristic of the TC-049-R2, as it is constructed with high-quality materials designed to resist corrosion and withstand typical wear and tear. The unit is equipped with a durable heat exchanger that enhances both efficiency and longevity, ensuring many years of reliable service.

Safety features are also prioritized in the A.O. Smith TC-049-R2. It comes equipped with advanced safety controls that prevent overheating and ensure safe operation. This offers peace of mind for users, knowing that the unit has multiple safeguards in place.

Overall, the A.O. Smith TC-049-R2 is an excellent choice for those seeking an efficient, reliable, and safe water heating solution. Its combination of advanced features, innovative technology, and robust construction makes it a leader in the water heater market, providing convenience and comfort to its users for years to come.
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