Repair Instructions CP200 | Giant CP230, CP218, CP220 manual

10.If the ceramic plunger pipe (16B) is damaged, remove the plunger bolt (16C) and plunger extension (16E- CP230 only). Discard the old plunger pipe (16B) and copper gasket (16D). Clean the old locktite from the plunger bolt (16C) and plunger base (16A). Replace the plunger pipe, plunger extension (16E- (P230 only) and locktite the plunger bolt and torque to 220 inch-pounds. Make sure you use a new gasket (16D) with the plunger bolt.

REPAIR INSTRUCTIONS - CP200

NOTE: If there are deposits of any kind (i.e., lime deposits) in the valve casing, be certain that the weep holes in the weep return ring (25) and valve casing (26) have not been plugged.

Reassembly sequence of the CP200 pumps

1)If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing.

2)Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly. Replace v-sleeve (23A) over plungers (16)..

3)Generously lubricate v-sleeve (23). Assemble v-sleeves (22) into valve casing (#26). Make sure spacer ring (30E - CP230 pumps only) is present in the valve casing. Assemble weep return ring (25) and pressure ring (24) over plungers (16). Slide valve casing over plungers and seat firmly. Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing pattern.

4)Replace the six o-rings (31) and the six valve assemblies (32X). Now replace the six valve plug o-rings ( 33). Apply one drop of Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.

NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600

CP200, CP220, CP218, CP230 specifications

Giant's CP series represents a significant step forward in the world of compact construction machinery, with models like CP218, CP230, CP200, and CP220 leading the way. These multi-purpose compactors are specifically designed to meet the demands of a variety of construction and landscaping applications, offering powerful performance combined with user-friendly features.

The CP218 boasts a sturdy design, combined with a powerful engine that ensures efficient operation even in the most challenging conditions. Its compact size allows for easy maneuverability in tight spaces, making it an ideal choice for urban construction projects. The machine features advanced vibration technology that maximizes the compaction efficiency, delivering optimal results with minimal effort.

Next in line, the CP230 is engineered for those who require enhanced compaction force. With an upgraded engine and heavier weight, this model excels in compacting thicker layers of material. The CP230 incorporates an ergonomic design with a user-friendly control panel, ensuring operators can easily manage the machine even during extended periods of use. Additionally, it features an integrated water spraying system that helps keep the surface moist, preventing dust and ensuring consistent compaction.

The CP200 stands out for its versatility. This model is equipped with a variety of attachments, allowing it to perform multiple tasks effectively. Whether it's compacting soil, asphalt, or aggregate, the CP200 adapts seamlessly to the job at hand. Its lightweight structure and foldable handlebars make transport and storage a breeze, catering to contractors with space constraints.

Lastly, the CP220 ranks as a mid-range solution that balances power and efficiency. This model integrates noise-reduction technologies, ensuring quieter operation without sacrificing performance. Its intuitive controls and safety features, such as automatic shutoff and vibration isolation, make it suitable for both novice and experienced operators alike.

All models in the Giant CP series are built with durability in mind, geared to withstand the rigors of daily use on construction sites. They are equipped with reliable engines and robust frames, ensuring a long lifespan and reduced maintenance costs. Overall, the Giant CP218, CP230, CP200, and CP220 provide an impressive combination of performance, versatility, and ease of use, making them essential tools for any contractor looking to enhance their efficiency on the job.