EFJohnson 764X, 761X service manual General Information

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GENERAL INFORMATION

SECTION 1 GENERAL INFORMATION

1.1 SCOPE OF MANUAL

This service manual contains operation, installa- tion, programming, alignment, and service information for the EFJohnson® 7610 and 7640 mobile transceiv- ers.

1.2 TRANSCEIVER DESCRIPTION

1.2.1 GENERAL

The 7600-series mobile transceivers operate on conventional (non-trunked) channels. The 7610 oper- ates in the VHF frequency range of 146-174 MHz, and the 7640 operates in the UHF frequency range of

400-430, 450-470, 470-490, or 488-512 MHz. Up to 32 channels can be programmed. Power output is user selectable or fixed for the following levels. Refer to Section 3.1 for more information on features.

Model

High

Low 1

Low 2

7610 (VHF)

45W

25W

4.5W

7640 (UHF)

35W

20W

3.5W

These transceivers are digitally synthesized and microprocessor controlled. Transceiver programming is performed using a PC-compatible computer, a spe- cial EFJohnson programming cable, and program- ming software (see Table 1-1). The alignment proce- dure is performed using this same hardware setup, a fabricated test cable, and special Adjust software included with the programming software (see Section 4).

1.3 PRODUCT WARRANTY

The warranty statement for this transceiver is available from your product supplier or from the War- ranty Department, EFJohnson, 299 Johnson Avenue, P.O. Box 1249, Waseca, MN 56093-0514. This infor- mation may also be requested from the Warranty Department by phone as described in Section 1.7. The Warranty Department may also be contacted for War- ranty Service Reports, claim forms, or any other ques- tions concerning warranties or warranty service.

1.4 PART NUMBER BREAKDOWN

The following is a breakdown of the part number used to identify this transceiver.

242 - 7 6 x x - 0

x x

 

Band

 

 

 

 

 

 

 

 

 

 

Config.

 

 

 

 

 

 

 

 

 

 

2 = Std mic

 

 

 

 

 

 

 

 

 

 

1 = VHF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 = With DTMF

4 = UHF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

 

 

 

7 = w/o mic

 

 

 

 

 

 

 

Freq Range

0 = Half duplex, dual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

= Full band

IF, high power

 

 

 

 

 

 

Signaling

 

 

 

1

= 400-430 (UHF)

 

 

 

 

3

= 146-174 (VHF)

0 = Conventional only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

450-470 (UHF)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Not all configurations

 

 

 

4

= 470-490 (UHF)

 

 

 

5

= 488-512 (UHF)

are available.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5 TRANSCEIVER IDENTIFICATION

The transceiver identification number is printed on a label that is attached to the chassis. The following information is contained in the identification number:

 

Model

 

Revision

Manufacture

 

 

 

 

Warranty

From P.N.

 

Letter

 

 

Date

Plant

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

76xx

0 A

23 8

 

 

J

12345

8th Digit

 

Week No.

 

 

 

 

 

 

 

J = Japan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of P.N.

 

 

of Year

 

 

 

 

 

 

Last Digit of Year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.6 ACCESSORIES

The accessories available for this transceiver are listed in Table 1-1.

1.7 FACTORY CUSTOMER SERVICE

The Customer Service Department of EFJohnson provides customer assistance on technical problems and the availability of local and factory repair facili- ties. Regular Customer Service hours are 7:30 AM. -

 

November 1998

1-1

Part No. 001-7600-001

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Contents 761x VHF 764x UHF Conventional Mobile Conventional FM TWO-WAY Radio Table of Contents Table of Contents CONT’D Schematic Diagrams and Component Layouts General Information Toll-Free 800 75xx AccessoriesAccessory Factory ReturnsReplacement Parts Internet HomeThis page intentionally left blank VHF and 7640 UHF Mobile Specifications GeneralGeneral Information Installation and Disassembly Transceiver InstallationPower Cable Installation Installing Mounting BracketInstalling Microphone Hanger Cable InstallationUsing AN External Speaker Power Cable FusesChanging 20-Ampere Power Cable Fuses Accessory Cable InstallationTransceiver Disassembly Removing PC BoardRemove shield E Setting 5-Tone Deviation 2-TONE/5-TONE Module InstallationInstallation Procedure 2 2-TONE ProgrammingInstallation and Disassembly Features OperationControls and Display Transceiver Back PanelBasic Operation Direct Selection The F1-F4 Receiving and Placing Calls Option Key Programmable Functions TIME-OUT TimerProgrammable Functions Function Key Label Description Section NoCall Guard Tone Select Monitor Mode SelectOutput Power Select Channel SelectChannel Scan Priority Channel Sampling Programming Cables Programming SetupSection Programming Programming SoftwareMenu Flow Starting the ProgramSpecial Keys and Functions File MenuPrint Menu Screen MenuProgram Menu Model MenuSetup Menu Memory Channel Screen Description LMR ModelsParameter Description Bank Select Frequency TimerCh Atr Rx/TxScan Auto ResetLockout ToneKey and Display Assign Screen Description Key DescriptionKey Description Label Selection RF PowerDtmf Autodial Screen Description Bank/FreeContinuous Tone Screen Description Scan Function Screen DescriptionParameter Description Resume Stop Timer2-Tone Code Channel Screen Description Auto CHAuto Tx EXO TimerTimer Auto Tx StunCommon Screen Description Expert Screen Description Unique PMR European Screens Unique PMR ScreensCloning Programming ONE Transceiver with Another Memory Channel Screen PMR Models This page intentionally left blank VHF 7610 Circuit Description VHF Receiver CircuitAudio Amplifier Circuit Receiver Mute CircuitMicrophone Amplifier Circuit Power Amplifier ModuleVHF Transmitter Circuit Modulation CircuitAPC Circuit VHF PLL CircuitPLL Circuit VHF IC PIN Descriptions Line DescriptionPin Port Description VHF Port Expander IC11 Main Unit VHF I/O Expander IC5 Main UnitPin Pin Port Description NameUHF 7640 Circuit Description UHF Receiver CircuitSecond if System IC1 UHF UHF Transmitter Circuit PLL Circuit UHF UHF PLL CircuitUHF Power Supply UHF CPU IC1 Port AllocationUHF I/O Expander IC12 Main Unit UHF Port Expander IC13 Main UnitSuggested Test Equipment Adjustment ProcedureTest Setup Equipment Grade and RangeTest Channels Test CableCOMPUTER-AIDED Tuning VHF Test FrequenciesUHF Test Frequencies Preliminary Setup VHF AdjustmentsVHF Adjustments PLL Adjustment VHF ModelsVHF Adjustments CONT’D Output Power AdjustFM Deviation Adjust Bandpass Filter Adjust Dtcs Waveform AdjustReceiver Adjustments VHF Models Squelch AdjustBeep Tone Level Adjustment Beep Tone LevelUHF Adjustments PLL Adjustment UHF ModelsTransmitter Adjustments UHF Models UHF Adjustments CONT’D UHF Adjustment PointsUHF Adjustments CONT’D Receiver Adjustments UHF Models Parts List Æçìíýõ9+ôý0$,1ý81,7Íäç HUDPLFý&ìçíåý-%ýì+ýìíë.ð7ð$ Íëëðêäíçðíçí Íäæ Ìää HUDPLFý&ìçíåý-%ýì&ýìíé.7ð1 Íëëðêäíçðçìé Ëíí Ëäí HUDPLFý&ìçíåý-%ýìýìíê.ð7ð$ Íëëðêäíçðíçê Ëäì RLOý0/ìçíå$ýì5í.ð7 Íëëðêäíçðçèç 03ì Ýìäëëý9&2ýFDVH 5íéé 5HVý5-ê*-ýìííý9ýõìíýRKPô Íëëðêäíçðìêå 5íéè 5ìèé 5HVý5-ê*-ýìíéý9ýõìííýNýRKPô Æçéíýõ8+ôý0$,1ý81,7 Íêì HUDPLFý&ìçíåý-%ýì+ýìíë.ð7ð$ Íëëðêäíçðíçí Íêë Íäé HUDPLFý+0çí6-ý&+ýíêíýèíí9ý Õéäíðèìëý0+ô Ìèì 5HIý1Rï Êëç Íëëðêäíçðäèë 4éì 7UDQVLVWRUý7&êçê.ý7ìéæ 5íæé 5ìçå 5HVý5-ê*-ýìíéý9ýõìííýNýRKPô 5217ý81,7 Õ9+ý$1ý8+ý02/6ô =HQHUý0$åíèìð0ýõ7ô Æçìíýõ9+ôý&+$66,6ý3$576 VHF 7610 Exploded View Front UnitUHF 7640 Exploded View Main Unit Schematic Diagrams and Component LayoutsVHF 7610 Block Diagram Front UnitVHF 7610 Transistor Basing Diagrams Foldout → VHF 7610 Main Board TOP View VHF 7610 Main Board Schematic VHF Main UnitUHF 7640 Block Diagram UHF 7640 Main Board Bottom View UHF 7640 Main Board TOP View J4 T o O p tion al Un itUHF 7640 Main Board Schematic VHF/UHF Front Unit Board TOP View VHF/UHF Front Unit Board Bottom ViewVHF/UHF Front Unit Schematic UHF 7640 Transistor Basing Diagrams