Replacing Conveyor Belt, Lower End Plug

SECTION 4

MAINTENANCE

6. Reconnect the inside master links (Figure 4-32.)

Figure 4-32.

NOTE: The outside master links have right and left sides to them. The right edge master link has an open hook facing you as shown in Figure 4-33. This will match up with the outer edges of the conveyor belt. Remember this hook travels backwards on the conveyor.

Direction of travel

Figure 4-33.

7.Reconnect the outside master links.

8.Replace all parts removed from the oven.

I. Replacing Conveyor Belt

If a section of the conveyor belt needs replacing it can be done with the conveyor assembly either in or out of the oven. The section of the conveyor belt furnished with the oven in the installation kit may then be used to replace a section. Follow the preceding procedure “H. Conveyor belt link removal” which outlines the disassembly procedure.

J. Attaching Drive Chain

1.If drive sprocket assembly was removed reassemble it into the conveyor drive shaft. Be sure flat on end of drive

shaft aligns with set screw in conveyor shaft collar. Once in place tighten 3/32″ set screw.

2.Lift conveyor and install drive chain to conveyor drive sprocket and motor sprocket.

Figure 4-35.

3.The angle plate located on the underside of the con- veyor must be against the lower end plug. This is true on both sides of oven.

Crumb Pan

Mounting

Bracket

Figure 4-34.	Lower End Plug

Figure 4-36.

PS540 specifications

The Middleby Marshall PS540 is a state-of-the-art conveyor pizza oven that has garnered significant attention in the commercial kitchen world due to its advanced features and capabilities. This oven is designed to meet the high-volume demands of pizzerias, restaurants, and food service establishments, offering efficiency without sacrificing quality.

One of the standout features of the PS540 is its innovative air impingement technology. This system utilizes powerful jets of hot air that circulate around the pizza, ensuring even cooking and browning. The result is a perfectly cooked pizza with a crispy crust and melting cheese, all while reducing cooking times significantly compared to traditional ovens. The efficiency of the PS540 allows operators to increase output, making it a valuable asset during peak hours.

Another key characteristic of the PS540 is its adjustable conveyor speed, which enables operators to customize cooking times based on the specific menu items being prepared. This flexibility ensures that various pizzas, from thick crust to thin crust, can be cooked to perfection. The conveyor design also facilitates a seamless workflow in busy kitchens, allowing for easy loading and unloading of pizzas.

In addition to its cooking capabilities, the PS540 boasts a user-friendly control panel, featuring intuitive digital controls for temperature and cooking times. This user-focused design simplifies operation, allowing staff members to easily program the oven for consistent results. Furthermore, the oven's durable construction and high-quality materials ensure reliability and longevity, minimizing maintenance needs and downtime.

Energy efficiency is a critical consideration in commercial kitchens, and the Middleby Marshall PS540 stands out in this area as well. By optimizing airflow and heat transfer, the oven reduces energy consumption while maintaining exceptional performance. This not only contributes to lowering operational costs but also aligns with sustainability efforts in food service.

Safety features, such as cool-touch exteriors and integrated ventilation systems, further enhance the PS540's appeal, ensuring that it meets the rigorous standards required in commercial kitchens. Overall, the Middleby Marshall PS540 not only elevates pizza quality but also enhances operational efficiency, making it an indispensable tool for any high-volume restaurant or pizza establishment. With its blend of technology, performance, and ease of use, the PS540 sets a new standard for conveyor pizza ovens in the culinary landscape.