Middleby Marshall installation manual PS540 Series Oven Specifications

Page 6

SECTION 1

DESCRIPTION

 

PS540 SERIES OVEN SPECIFICATIONS

 

Conveyor Belt Width

 

32(813mm)

 

Heating Zone Length

 

40-1/2(1028mm)

 

Baking Area Square Feet

 

9 sq. ft. (0.84 sq. m.)

 

Overall Dimension

 

80(2032mm) L ×

 

Standard Single Oven w/Legs

 

 

 

 

61-5/16(1557mm) W ×

 

 

 

47-5/16(1202mm) H ×

 

Overall Dimension

 

80(2032mm) L ×

 

Double Oven

 

 

 

 

61-5/16(1557mm) W ×

 

 

 

60-15/16(1548mm) H x

 

Overall Dimension

 

80(2032mm) L x

 

Triple Oven

 

 

 

 

61-5/16(1557mm) W ×

 

 

 

77-1/2(1969mm) H ×

 

Weight of Single Oven

 

925 lb (419kg)

 

Shipping Weight

 

1,100 lb (498.3kg)

 

Shipping Cube

 

Approx. 132 ft3 (3.74 m3)

 

Operating Range

 

110,000 BTU/hr

 

 

 

(116.0 mJ/h)

 

 

 

(27,720 kcal)

 

 

 

(32.2 kW/hr)

 

Maximum Operating Temperature

 

550°F (287°C)

 

Warm-up Time

 

10 min.

 

Gas Oven Inlet Line Size

 

3/4(19mm) ID for each oven

 

Minimum Gas Meter Rating

 

450 cu.ft./hr. (12.74m3h) for 1 to 2 ovens

 

 

 

Add 180 cu.ft./hr (5.1m3h) for each additional oven

 

Minimum Gas Pipe Size

 

2(51mm) ID for 1, 2, or 3 ovens

 

Natural (must be dedicated line)

 

 

Propane (must be dedicated line)

 

2(51mm) ID for 1, 2, or 3 ovens

 

Gas Pressure

Inlet

6to 12Water Column (13.8 to 29.9 mbar)

Test Power

Natural

1.13 kPa

0.87 kPa

Propane

2.75 kPa

11.5to 12Water Column (28.7 to 29.9 mbar)

2.39 kPa

Gas Valve

0.75(19mm) ID full-flow, gas, shutoff valve installed in oven inlet gas line.

 

A separate connection and valve must be provided for each oven.

Recirculating Air Fan

 

One fan at 2300 RPM

 

Air Velocity

 

3000 fpm (1524 cm/sec) (Average)

 

Bake Time

 

3 min. 0 sec. Bake Time minimum

 

 

 

30 min. 0 sec. Bake Time maximum

 

SERIES PS540 ELECTRICAL SPECIFICATIONS

Main Blower &

Control Circuit

Phase

Frequency

Amperage

Poles

Wires

Elements Voltage

Voltage

 

 

Draw

 

 

 

 

 

 

 

 

 

208-240V

208-240V

1 Ph

50/60 Hz

4.1 Amp

3 Pole

3 Wire

 

 

 

 

 

 

(2 hot, 1 grd)

NOTE

Wiring Diagrams are contained in Section 7 of this Manual

and are also located inside the oven at the

bottom of the Control Panel

This Manual Must Be Kept For Future Reference

2

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Contents Owners operating Page Middleby Marshall IiiTable of Contents Section Description Model IdentificationPS540 Series Oven Specifications II. Principle of AIR Flow Heat Transfer and How It WorksII. Principle of AIR Flow Air FingersPS540-Series Oven Components Locations III. Component Function FigureBlower Fan III. Component FunctionConveyor Motor and Conveyor Belt Gas BurnerCooling Fan Cooling Fan See FigureAir Fingers and Blank Plates See Figure F1. Air Fingers F2. Blank PlatesSection Installation UnloadingPS540 Oven Installation Required Kits and Equipment Parts List for Series PS540 GAS Oven Installation KITModel PS540 Single Oven Option Base with Legs and Top Model PS540 Double Oven Option Base with Legs and Top Model PS540 Triple Oven Option Base with Outriggers and Top Model PS540 Single Oven Dimensions Model PS540 Double Oven Dimensions Restraint Cable Installation Model Triple Oven DimensionsSection Installation II. Ventilation Guidelines Ventilation Hood 10. Vent HoodIV. Electric Supply for GAS- Heated Ovens 11. Typical Gas Oven Data PlateGAS Supply for GAS Heated Ovens 12. Junction Connection BoxVI. Conveyor Rear Stop and END Stop Installation Section Installation Section Operation Control FunctionsHeat Switch Door Safety SwitchBlower Switch Temperature ControllerMeasuring Conveyor Speed ConveyorSee Figures 3-4 III. STEP-BY-STEP Operation Control Panel Daily Startup Procedure II. Normal Operation STEP-BY-STEPSP Lock IV. Quick Reference Troubleshooting SymptomSection Maintenance Cooling Fan Maintenance DailyExterior Crumb Pans FigureII. Maintenance Monthly Removing Conveyor From Oven For CleaningSection Maintenance Air Fingers Disassembly For Cleaning Standard FingersCleaning the Window Reassembly of Air FingersExtended Lip Tab on Outer Plate Flange Finger Manifold Section Maintenance Reinstall End Plugs Conveyor Reassembly Into Oven Checking Conveyor Belt TensionConveyor Belt Link Removal Replacing Conveyor Belt Attaching Drive ChainLower End Plug III. Maintenance Every 3 Months Cleaning the Blower/Fan MotorElectrical Terminals VentilationChecking the Blower/Fan Belt Split-belt Conveyor Shaft Cleaning Blower Fan Shaft Bearing LubricationSection Maintenance IV. Maintenance Every 6 Months Important NoticesKEY Spare Parts KIT PS540-SERIES GAS Oven KEY Spare Parts KIT, p/n 36805 FigureSection Troubleshooting Section Troubleshooting Parts List English Oven PANELS, Window and Legs NUT, 3/8″-16 Nylon Insulated L/N ZCSection Parts List Control Panel English Blower and Shroud English Conveyor English Split Belt Conveyor English GAS Burner and Piping Assembly English Machinery Compartment Section Parts List Section Electrical Schematics Section Electrical Schematics Section Electrical Schematics Section Electrical Schematics Page Hour Service Hotline

PS540 specifications

The Middleby Marshall PS540 is a state-of-the-art conveyor pizza oven that has garnered significant attention in the commercial kitchen world due to its advanced features and capabilities. This oven is designed to meet the high-volume demands of pizzerias, restaurants, and food service establishments, offering efficiency without sacrificing quality.

One of the standout features of the PS540 is its innovative air impingement technology. This system utilizes powerful jets of hot air that circulate around the pizza, ensuring even cooking and browning. The result is a perfectly cooked pizza with a crispy crust and melting cheese, all while reducing cooking times significantly compared to traditional ovens. The efficiency of the PS540 allows operators to increase output, making it a valuable asset during peak hours.

Another key characteristic of the PS540 is its adjustable conveyor speed, which enables operators to customize cooking times based on the specific menu items being prepared. This flexibility ensures that various pizzas, from thick crust to thin crust, can be cooked to perfection. The conveyor design also facilitates a seamless workflow in busy kitchens, allowing for easy loading and unloading of pizzas.

In addition to its cooking capabilities, the PS540 boasts a user-friendly control panel, featuring intuitive digital controls for temperature and cooking times. This user-focused design simplifies operation, allowing staff members to easily program the oven for consistent results. Furthermore, the oven's durable construction and high-quality materials ensure reliability and longevity, minimizing maintenance needs and downtime.

Energy efficiency is a critical consideration in commercial kitchens, and the Middleby Marshall PS540 stands out in this area as well. By optimizing airflow and heat transfer, the oven reduces energy consumption while maintaining exceptional performance. This not only contributes to lowering operational costs but also aligns with sustainability efforts in food service.

Safety features, such as cool-touch exteriors and integrated ventilation systems, further enhance the PS540's appeal, ensuring that it meets the rigorous standards required in commercial kitchens. Overall, the Middleby Marshall PS540 not only elevates pizza quality but also enhances operational efficiency, making it an indispensable tool for any high-volume restaurant or pizza establishment. With its blend of technology, performance, and ease of use, the PS540 sets a new standard for conveyor pizza ovens in the culinary landscape.