Maytag UMV1152CA High Voltage Capacitor Removal, Diode Removal, Magnetron Removal, Replacing Fuse

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High Voltage Capacitor Removal

Disassembly Procedures

!WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to microwave oven and discharge the high voltage capacitor before performing any disassembly procedures.

High Voltage Capacitor Removal

High voltage capacitor should always be discharged by shorting a terminal to a chassis ground. The capacitor has a internal "shunt" resistor, but the mechanical discharge should always be performed to avoid personal injury.

High Voltage Capacitor Removal

1.Disconnect power to oven and remove control panel, see "Control Panel Removal" procedure.

2.Discharge high voltage capacitor by connecting a jumper wire to the terminal of high voltage capacitor with the diode connected to it. Connect the other end of the jumper wire to a well insulated screwdriver and touch a nearby chassis ground screw.

3.Remove screws that secure capacitor and diode.

4.Slide capacitor mounting bracket out of the slots and pull outward on capacitor, diode and bracket.

5.Reassemble in reverse order.

Diode Removal

The diode is located next to the high voltage capacitor.

1.Disconnect power to oven and remove control panel, see "Control Panel Removal" procedure.

2.Discharge high voltage capacitor, see "High Voltage Capacitor Removal" procedure.

3.Disconnect diode wire terminal from high voltage capacitor and remove screw securing diode to ground.

4.Reassemble in reverse order.

Fuse Removal

1.Disconnect power and remove grille, see "Grille Removal" procedure.

2.Remove and replace fuse and reassemble in reverse order.

!CAUTION

Before replacing a blown monitor fuse, test the primary interlock switch, secondary interlock switch, monitor switch, and power relay contacts for proper operation. If the monitor fuse is blown by a failed switch operation, all switches and printed circuit board must be replaced.

Magnetron Removal

Magnetron is mounted on the side of the cavity to provide a top feed single waveguide.

1.Disconnect power to oven and remove grille, see "Grille Removal" procedure.

2.Remove control panel, see "Control Panel Removal" procedure.

3.Remove outer case, see "Outer Case Removal" procedure.

4.Discharge high voltage capacitor, see "High Voltage Capacitor Removal" procedure.

5.Remove screws securing magnetron to wave guide.

6.Carefully remove the magnetron.

7.Reassemble in reverse order.

Transformer Removal

High voltage transformer can be serviced through the front of the unit.

Transformer Removal

1.Disconnect power to oven and remove control panel, see "Control Panel Removal" procedure.

2.Discharge high voltage capacitor, see "High Voltage Capacitor Removal" procedure.

3.Disconnect and label wire leads from transformer.

4.Remove screws securing transformer and remove out through the front.

5.Reassemble in reverse order.

Replacing Fuse

The fuse is located behind the grille in line with the power cord on the right side of the unit.

NOTE: When replacing the magnetron, make sure the gasket is in the correct position and in good condition.

!CAUTION

During replacement of magnetron, be certain the R.F. anode gasket is in place around anode stud.

© 2006 Maytag Services

16027303

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Contents MMV5207BC JMV8166BA JMV8208BA JMV8208BC JMV9169BA ServiceUMV1152CA AMV1154BA AMV5164BA AMV5164BC AMV5206BA AMV6167BD MMV1153BA MMV4205BA MMV5165BA MMV5207BADANGER Important Notices for Consumers and ServicersCustomer Service Support Center Important InformationTable of Contents Important Safety Information Equipment Microwave Leakage TestingProcedure For Measuring Radiation Leakage Measurement With the Outer Panel RemovedPage Parts and Accessories SpecificationsPlacement of the Oven ServiceGeneral Information CleaningElectrical Requirements Grounding InstructionsGeneral Information Microwave Oven DescriptionTroubleshooting Table Troubleshooting ProceduresPROBLEM Checkout Procedure: FuseTroubleshooting Procedures Symptom16027303 Error Code TableTroubleshooting Procedures 16027303 Testing ProceduresComponent Testing Procedures Test Procedure16027303 Testing ProceduresTest Procedure Power LevelIllustration Testing ProceduresTest Procedure 16027303Test Procedure Control Panel Sensor TestTesting Procedures Test ProcedureCelsius Traditional Power Test Temperature ChartPower Test Traditional Test Method FahrenheitComponent Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Component Testing ProceduresTest Procedure 16027303Grille Removal Disassembly ProceduresDoor Assembly Removal Door DisassemblyControl Panel/Switch Membrane Disassembly Printed Circuit Board RemovalControl Panel Removal Disassembly ProceduresDisassembly Procedures Stirrer Assembly RemovalControl Key Panel Removal Outer Case RemovalAdjusting Interlocks Interlock Door Latch Switches RemovalDisassembly Procedures Interlock Switch RemovalTransformer Removal High Voltage Capacitor RemovalDiode Removal Magnetron RemovalOven Thermostat Removal Magnetron Fan Assembly RemovalMagnetron Thermal Fuse Removal Humidity Sensor Removal Select ModelsBlower ASM Turntable Motor RemovalVent Blower Removal Disassembly ProceduresDisassembly Procedures Light Socket RemovalGrille Heater Element Removal Select Models Convection Heater Element Removal Select ModelsAppendix A Installation Instructions Installation InstructionsBEFORE YOU BEGIN READ CAREFULLY. KEEP THESE INSTRUCTIONSGeneral information CONTENTSStep-by-stepinstallation guide Installation InstructionsInstallation Instructions IMPORTANT SAFETY INSTRUCTIONSELECTRICAL REQUIREMENTS Installation InstructionsInstallation Instructions HOOD EXHAUSTOUTSIDE TOP EXHAUST EXAMPLE ONLY OUTSIDE BACK EXHAUST EXAMPLE ONLYInstallation Instructions Elbows, transitions, wall and roofMaximum duct length Exhaust connectionADDITIONAL PARTS DAMAGE – SHIPMENT/ INSTALLATIONPARTS INCLUDED HARDWARE PACKETInstallation Instructions TOOLS YOU WILL NEEDMOUNTING SPACE Installation InstructionsInstallation Instructions 1.PLACEMENT OF THE MOUNTING PLATEB.FINDING THE WALL STUDS Installation InstructionsTHE MICROWAVE MUST BE LEVEL Installation InstructionsInstallation Instructions Plate position – beneath flat bottom cabinetNOTE: DO NOT MOUNT THE PLATE AT THIS TIME D.ALIGNING THE WALL PLATEInstallation Instructions Installation InstructionsC.OUTSIDE BACK EXHAUST HORIZONTAL DUCT 2. INSTALLATION TYPES Choose A, B or CA.RECIRCULATING NON-VENTEDDUCTLESS B.OUTSIDE TOP EXHAUST VERTICAL DUCTTo use toggle bolts INSTALLATION OVERVIEWA.RECIRCULATING Non-VentedDuctless A1.ATTACH THE MOUNTING PLATE TO THE WALLInstallation Instructions A3.MOUNT THE MICROWAVE OVENInstallation Instructions Installation Instructions B.OUTSIDE TOP EXHAUST Vertical DuctB1.ATTACH THE MOUNTING PLATE TO THE WALL Installation Instructions•Read the instructions on the TOP CABINET TEMPLATE Installation InstructionsInstallation Instructions Installation Instructions B5.MOUNT THE MICROWAVE OVENInstallation Instructions Installation Instructions B6.ADJUST THE EXHAUST ADAPTORB7.CONNECTING DUCTWORK B5.MOUNT THE MICROWAVE OVEN contInstallation Instructions C.OUTSIDE BACK EXHAUST Horizontal DuctC2.ATTACH THE MOUNTING PLATE TO THE WALL Installation InstructionsC3.USE TOP CABINET TEMPLATE C2.ATTACH THE MOUNTING PLATETO THE WALL cont FOR OUTSIDE BACK EXHAUSTInstallation Instructions C5.MOUNT THE MICROWAVE OVENInstallation Instructions Installation Instructions C5.MOUNT THE MICROWAVE OVEN contInstallation Instructions 16027303 Appendix B2006 Maytag Services 8VH &DUH*XLGHUse and Care ODEL *-6             HDWXUHV6%. 30%#&#!4/.3 Use and Care#,/#+ 2SHUDWLQJ,QVWUXFWLRQV%!2.2!/54 9/525 -#2/7!6%%/6% #!5444-%2 #,$$,/#+4,//&& $$$3%##//+. 747 -/2%4!. /.% #//++#9#,% 2SHUDWLQJ,QVWUXFWLRQV#//+. !44 0/7%2%,%6%,3 #//+. !44,/7%2 0/7%2%,%6%,3$$. /2 3542!#4. #//++4-% 2SHUDWLQJ,QVWUXFWLRQV3%.3/2 /0%2!4. .3425#4/.3 3%.3/2 #//+. 5$%2SHUDWLQJ,QVWUXFWLRQV +%$ 0/4!43%.3/2 #//+ 2%%!4Use and Care 3%.3/2 #//++4!,%3%.3/2 2%%!444!,% 2SHUDWLQJ,QVWUXFWLRQVUse and Care 54//#//+54//#//++4!,% 2SHUDWLQJ,QVWUXFWLRQV2SHUDWLQJ,QVWUXFWLRQV 54/ $%&2/34$%&2/34. 5$% $%&2/34Use and Care 3.!#+33.!#+33#!24 2SHUDWLQJ,QVWUXFWLRQVUse and Care 3/&4%.-%,43/&4%.-%,44#!24 2SHUDWLQJ,QVWUXFWLRQVUse and Care #2/#/.6%#4#2/#/.6%#444!,% 2SHUDWLQJ,QVWUXFWLRQV#!4%/29 54//2/, #//+2SHUDWLQJ,QVWUXFWLRQV Use and CareUse and Care #/.6%#4/. #//+#/.6%#4/. 2!#+ 2SHUDWLQJ,QVWUXFWLRQVUse and Care #/.6%#4/. !+. 747 02%%!4#/.6%#4/. !+. 74/54 02%%!4 2SHUDWLQJ,QVWUXFWLRQV2SHUDWLQJ,QVWUXFWLRQV 2/,,#//+2/,. 2!#+ 54//2/, 4!,%#!54 #!2% !.$ #,%#/.6%#4/.2/,. 2!#+3$20 #,%!.. 4% 2%!3%% &,4%2#//+4/0.4,4, 2%0,!#%-%.4 &DUHDQG&OHDQLQJ6%. ,4 2%0,!#%-%.4 34%%