Ice-O-Matic EF Series, EMF Series installation manual Gear Reducer, Coupler

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Flake Ice Machines

Drive System

Gear Reducer

The gear reducer transfers torque to the auger. The auger drive motor turns the input shaft of the gear reducer at a high rate of speed. The input shaft turns a worm (screw type gear) that meshes with a worm gear (bronze gear). The worm gear turns the output shaft at a reduced speed.

The gear reducer should be inspected for oil leakage, noise, and vibration during scheduled maintenance of the machine. If the gear reducer is noisy, vibrating or seizing, the oil level may be low, internal parts may be worn, or the gear reducer may be under excessive load due to a problem in the evaporator. If a problem is found with the gear reducer, it must be replaced.

If the gear reducer is damaged, it may bind or lock up causing the auger motor to shut off on overload. This is usually caused by a damaged worm gear due to lack of lubricant or

excessive loading of the gear reducer.

Mounting Bracket

Output Shaft

Input Shaft

Note: The are no serviceable parts available for the gear reducer. The 9171010-03 Gear Reducer is a sealed component and does not require service.

Coupler

The coupler is a three piece assembly used to connect the gear reducer to the auger. The coupler includes the upper half, lower half and the nylon “spider” which fits between the teeth of the coupling halves, preventing metal to metal contact of the coupling teeth.

There should be an 1/8 inch gap between the coupler halves. The “spider should fit tightly between the coupling teeth. If there is excessive play between the coupling halves, the “spider” should be inspected for wear and replaced.

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Contents Service and Installation Manual Page Flake Ice Machines Table Of ContentsHow To Use This Manual Serial Number Date Code General InformationModel and Serial Number Format Model Numbers EF 80 0 a Page RLA LRA Electrical and Mechanical SpecificationsDrains Installation Guidelines Ambient Operating TemperaturesElectrical Specifications AdjustmentsEF Series EMF Series EMF Series 48 Inch Wide A10 ICE-O-Matic Parts and Labor Domestic & International Limited WarrantyEvaporator Float Gear Reducer Belt Auger Motor General OperationMaintenance Procedure Scheduled MaintenanceCleaning and Sanitizing Instructions Winterizing Procedures Winterizing ProceduresMethod of Application Cleaning Activity Cleaning AgentCabinet Care How To Use The Troubleshooting Trees Troubleshooting TreesMachine Runs, Does Not Make Ice Flake Ice Machines Machine Does Not Run Slow Production Low Production High Suction Pressure Machine Freezes Up Auger Seizes Auger Motor Amp Draw Fluctuates Water Leaking From Bottom of Evaporator Machine Produces Wet Ice C12 Noise Coming from Evaporator Float Valve and Reservoir Water SystemWater System Water Seal and Lower O-Ring Drip BootDrive System Drive SystemCoupler Evaporator and Internal Components Evaporator DisassemblyRemove 2 setscrews Evaporator Barrel and Auger Inspection Bearings, Water Seal and O-Rings Evaporator Reassembly Seal Face InstallationExploded View of the Evaporator Compressor Refrigeration SystemRefrigeration System and Components Page Refrigerant Pressures EF/EMF450A Page Air Cooled Condenser Remote High Pressure SafetyWater Cooled Condenser Water Regulating ValveExpansion Valve Production Check Expansion Valve Diagnosis SymptomProblem RemedyEvaporator Mixing Valve L.A.C., Headmaster Remote SystemRemote Condenser Liquid Line Solenoid Mixing Valve Diagnosis Problem Possible Cause RemedyPump Down System Remote Only Refrigerant ReceiverMethod of Charging Refrigerant F14 Contactor Selector SwitchElectrical System Control CircuitStart Relay Overload ExternalCapacitors Thermostatic Bin Control Safety ControlBin Control Auger Motor Relay Mechanical Bin ControlPump Down Control Compressor DelayEF250/255/405 EF450A/W 9071694-01 EF800A/W 9071963-01 EMF450/405A/W 9071958-01 EMF800A/W EMF705/1005/1006A/W 9071956-01 EMF1106R EMF2306A/W EMF2306R EMF2305L 9071959-01 Page

EF Series, EMF Series specifications

Ice-O-Matic is a recognized leader in the ice-making industry, known for its innovative technologies and commitment to quality. Among its flagship products are the EMF Series and EF Series ice machines, designed to meet the demands of various commercial environments. These machines combine advanced features with user-friendly functionalities, making them suitable for restaurants, bars, hotels, and convenience stores.

The EMF Series stands out with its capability to produce ice in a range of styles, including half cubes, full cubes, and gourmet ice. This versatile output makes it an excellent choice for establishments that require different ice types for various applications. The EMF machines are designed with a built-in storage bin, optimizing floor space while ensuring a continuous supply of ice. With production capabilities that can range from 200 to 800 pounds of ice per day, they cater exceptionally well to high-volume demands.

On the other hand, the EF Series focuses on efficiency and reliability. Featuring modular designs, these machines can be stacked or used in tandem, providing flexibility for businesses as their needs evolve. The EF Series offers a robust production range, capable of generating up to 1,500 pounds of ice daily, allowing it to service larger venues without sacrificing performance. The high-density foam insulation ensures that ice stays intact longer, reducing waste and enhancing overall efficiency.

Both series are equipped with Ice-O-Matic’s innovative Pure Ice technology, which not only ensures high-quality ice but also addresses concerns related to water quality. The built-in water filter options reduce impurities, resulting in clearer and more appealing ice. Additionally, these machines utilize an easy-to-clean design, promoting hygiene and maintenance simplicity. The front-access service doors facilitate straightforward maintenance, further minimizing downtime in busy environments.

Both EMF and EF Series machines are energy-efficient, boasting ENERGY STAR certifications. They are built with an environmentally friendly refrigerant, which helps establishments reduce their carbon footprint while saving on energy costs.

In conclusion, Ice-O-Matic's EMF and EF Series ice machines bring together cutting-edge technology, versatility, and efficiency, making them prime choices for any commercial establishment seeking reliable ice production. Their superior design features, user-friendly maintenance, and commitment to quality ensure that they meet the varied demands of the foodservice industry while promoting sustainability.