Jackson AJ-44CGP, AJ-80CEL, AJ-66CSL, AJ-66CGP, AJ-44CSL, AJ-80CS, AJ-66CEL Incoming Power Connection

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS (CONTINUED)

It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.

STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to. See machine data plate for information concerning steam flow pressure.

GAS CONNECTIONS: Some machines covered in this manual are designed to use gas as an outside source of heat for wash tank water. The machines come with connections by which an outside source needs to be connected. Connect all incoming gas lines in accordance with the gas booster manufacturer’s instructions. Ensure that all applicable codes and regulations are adhered to.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.

The dishmachine data plate is located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.

To install the incoming power lines, open the control box. Install conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. Tighten the connections. It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.

VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incom- ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service breaker and mark it as being for the dishmachine. Advise all proper per- sonnel of any problems and of the location of the service break- er. Replace the control box cover and tighten down the screws.

Decal showing “L1”, “L2”, & “L3” (3 phase models only).

Terminal Block

Incoming Power Connection

VENTILATION OF DISHMACHINE: The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the condensation exhaust. Ensure that the exhaust system is acceptable in accordance with all applicable codes and standards.

NOTE: Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the war- ranty.

This units covered in this manual have the following exhaust requirements:

Load End:

200 CFM

Unload End:

400 CFM

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual AJ-44CSLTable of Contents Parts Parts Section Side Loader SectionD226 Steam Booster Section Viii Maintenance & Repair Centers Electrical SchematicsSection Specification Information Specification Information AJ-66CGP Models AJ-44CE/CEL ModelsAJ-66CE/CEL Models AJ-44CGP ModelsAJ-80CE/CEL Models AJ-80CS/CSL ModelsD226 Steam Booster Left to Right Specification Information AJ-44 Electric Left to RightAJ-44 Right to LeftInformation to Right Recommended Table FabricationInformation AJ-44 GAS Right toLeft Right AJ-44 Steam Left toSpecification Information AJ-44 Steam Right to Left Left to Right Specification Information AJ-66 Electric Left to RightRight to Left Specification Information AJ-66 GAS Left to Right AJ-66 GAS Right to Left to RightAJ-66 Steam Left to Right to Left Specification Information AJ-66 Steam Right to LeftLeft to Right Specification Information AJ-80 Electric Right to Left Left to Right Specification Information AJ-80 GAS Left to RightAJ-80 GAS Right to Right to LeftRecommended Table Fabrication AJ-80 Steam Left toRight to Left Specification Information AJ-80 Steam Right to LeftSection A-A Side Loader Left to Right DimensionsSide Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Rear View Typical Electric and GAS Booster DimensionsSection Installation & Operation Instructions Installation Instructions INSTALLATION/OPERATION InstructionsIncoming Power Connection Detergent Connection Point Machine rear view Deliming Operations Changing the AJ-44CE/CS Direction of Travel PreparationINSTALLATION/OPERATION Instructions Removing the bracket nut INSTALLATION/OPERATION Instructions