Sterling 882.93092.00 specifications GP Series Portable Chillers Troubleshooting

Page 38

Chapter 6: Troubleshooting

Problem

Possible cause

 

No power.

 

 

 

Wrong voltage supplied to unit.

 

 

 

Defective display.

Unit does not run.

Control circuit fuse blown.

 

 

 

 

Defective control transformer.

 

Piping flow switch circuit open.

 

 

 

Pump motor off on overload.

 

Leaving fluid setpoint set higher

 

than temperature of liquid in

 

system.

 

Compressor internal overload or

 

fuses are open.

Pump runs; compressor does not.

 

Compressor contactor holding coil

 

open.

 

Defective compressor auxiliary

 

contact.

 

Broken wire in the compressor

 

control circuit.

 

 

 

Plugged Y-strainer

Pump runs, compressor cycles at

Hot gas not coming on

short intervals.

 

 

 

 

Low water flow

 

 

 

Water/glycol mixture inadequate

 

for process.

Water temperature is too high.

Improperly set leaving fluid

temperature, warning, or fault set

 

 

point

 

Refrigerant charge is low.

 

 

Solution

Check main disconnect, fuses, wiring, and power lead to unit.

Voltage must be within plus or minus 10% of nameplate rating.

Replace.

Replace control circuit fuse. Check transformer.

Check for a short circuit. Replace.

Add water or water/glycol solution as required.

Reset and test.

Lower the leaving fluid temperature below the leaving temperature you desire.

Allow time to cool and reset, then check for high/low volt-age. It must be within plus or minus 10% of the nameplate rating.

Check for open fuses and loose compressor electrical connections.

Repair or replace.

Repair or replace.

Locate and repair.

Clean

Check hot gas analog output value through status screen. Contact Service if output value remains at 0% throughout compressor cycle.

Install bypass between to-and-from process line

Make sure that the water/glycol mixture protection is right for the process.

Adjust.

Call service to find and repair the leak, then have refrigerant added.

GP Series Portable Chillers

Chapter 6: Troubleshooting

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Contents GP Series Portable Chillers Shipping Information Table of Contents Operation Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility General Description Functional DescriptionModels Covered in This Manual Chilled Water CircuitElectrical Features Standard FeaturesMechanical Features Controller Features Safety Devices and InterlocksRefrigeration Features Other FeaturesHigh Pressure Cutout Optional FeaturesFlow Switch Remote Start/Stop InterlockMounting Features Optional Pump Amperages Voltage Construction Full Load Amps Electrical Connections InstallationUncrating Galvanic Corrosion Considerations Process Water ConnectionsBypass Valve Considerations Water Treatment ConsiderationsAir-Cooled Chiller Condensers Condenser ConsiderationsWater-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Equivalent Length in Feet for Valves and Fittings Discharge Line Sizing Refrigerant Charge Determination Water Pumps Three-Phase CompressorsChecking Motor Direction Condenser FanWater Reservoir Part Number DescriptionPump Initial Start-Up Finishing Setup Setting Up PasswordsAutomatic Water Make-Up Option Page Page Microprocessor Controller Panel Buttons, Indicator Lights, and SwitchesOperation Main Status Screen Operator Setpoints Screen Status Screens GP Series Portable Chillers Operation Access Levels Controller Setpoints Menu Screen Alarms Optional CommunicationsGP Series Portable Chillers Operation Lubrication MaintenanceFilter Cleaning Maintaining the CondenserEvaporator Process Piping Y-Strainer Preventative Maintenance ServiceMaintaining the Evaporator Troubleshooting GP Series Portable Chillers TroubleshootingGP Series Portable Chillers Troubleshooting Returned Material Policy Warranty ReturnsAppendix Credit ReturnsParts Department Service DepartmentTechnical Assistance Sales DepartmentSpecifications Air-Cooled Portable ChillersPAC-40 Water-Cooled Portable Chillers PWC-20PWC-40 Pump Curves, Flow, and Pressure Considerations Hertz Pump CurvesALL 50 Hz Capacity liter/minCalculating Chiller Nominal Flow and Pressure to Process Remote Air-Cooled Chiller Configurations Typical Ductwork for Air-Cooled Chillers Page GP Series Portable Chillers Appendix Piping Diagrams GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix
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