Sterling 882.93092.00 How to Use This Manual, Safety Symbols Used in this Manual

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Chapter 1: Safety

1-1 How to Use This Manual

Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity.

This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer.

The Functional Description section outlines models covered, standard features, and optional features. Additional sections within the manual provide instructions for installation, pre- operational procedures, operation, preventive maintenance, and corrective maintenance.

The Installation chapter includes required data for receiving, unpacking, inspecting, and setup of the equipment. We can also provide the assistance of a factory-trained technician to help train your operator(s) for a nominal charge. This section includes instructions, checks, and adjustments that should be followed before commencing with operation of the equipment. These instructions are intended to supplement standard shop procedures performed at shift, daily, and weekly intervals.

The Operation chapter includes a description of electrical and mechanical controls, in addition to information for operating the equipment safely and efficiently.

The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service. Preventive maintenance sections are included to ensure that your equipment provides excellent, long service.

The Troubleshooting chapter serves as a guide for identification of most common problems. Potential problems are listed, along with possible causes and related solutions.

The Appendix contains technical specifications, drawings, schematics, and parts lists. A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package. Refer to this section for a listing of spare parts for purchase. Have your serial number and model number ready when ordering.

Safety Symbols Used in this Manual

The following safety alert symbols are used to alert you to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation or practice which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation or practice which, if not avoided, may result in minor or moderate injury or in property damage.

GP Series Portable Chillers

Chapter 1: Safety

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Contents GP Series Portable Chillers Shipping Information Table of Contents Operation Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Chilled Water CircuitElectrical Features Standard FeaturesMechanical Features Refrigeration Features Safety Devices and InterlocksController Features Other FeaturesFlow Switch Optional FeaturesHigh Pressure Cutout Remote Start/Stop InterlockMounting Features Optional Pump Amperages Voltage Construction Full Load Amps Electrical Connections InstallationUncrating Bypass Valve Considerations Process Water ConnectionsGalvanic Corrosion Considerations Water Treatment ConsiderationsAir-Cooled Chiller Condensers Condenser ConsiderationsWater-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Equivalent Length in Feet for Valves and Fittings Discharge Line Sizing Refrigerant Charge Determination Checking Motor Direction Three-Phase CompressorsWater Pumps Condenser FanPart Number Description Water ReservoirPump Initial Start-Up Finishing Setup Setting Up PasswordsAutomatic Water Make-Up Option Page Page Microprocessor Controller Panel Buttons, Indicator Lights, and SwitchesOperation Main Status Screen Operator Setpoints Screen Status Screens GP Series Portable Chillers Operation Access Levels Controller Setpoints Menu Screen Optional Communications AlarmsGP Series Portable Chillers Operation Filter Cleaning MaintenanceLubrication Maintaining the CondenserEvaporator Process Piping Y-Strainer Preventative Maintenance ServiceMaintaining the Evaporator GP Series Portable Chillers Troubleshooting TroubleshootingGP Series Portable Chillers Troubleshooting Appendix Warranty ReturnsReturned Material Policy Credit ReturnsTechnical Assistance Service DepartmentParts Department Sales DepartmentAir-Cooled Portable Chillers SpecificationsPAC-40 PWC-20 Water-Cooled Portable ChillersPWC-40 Hertz Pump Curves Pump Curves, Flow, and Pressure ConsiderationsCapacity liter/min ALL 50 HzCalculating Chiller Nominal Flow and Pressure to Process Remote Air-Cooled Chiller Configurations Typical Ductwork for Air-Cooled Chillers Page GP Series Portable Chillers Appendix Piping Diagrams GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix GP Series Portable Chillers Appendix
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882.93092.00 specifications

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