Initial System Start-Up

Terminate the other end of the high voltage cables at the system cabinet on the unit housing. Ensure enough cable is run to reach approximately 2 inches past the high voltage spark plug terminal point on the upper most electrostatic collector. Slide the silicone boot over the end of the high voltage cable and strip approximately 3/4 inch of insulation from the end of the cable. Fold the exposed wire down and back over the insulated end and tightly crimp on the supplied terminal connection (See FIGURE 4). Slide the silicone boot back over the terminal end of the cable and firmly press onto the end of the high voltage spark plug terminal point until the connection snaps into place.

Figure 4

Strip 3/4 inch insulation from cable

Fold wire down and back

Lay wire in terminal and clamp tightly

Slide silicone boot over terminal

Exhaust Fan Motor Wiring

This unit is furnished with a remote-mounted motor starter and an ON/OFF disconnect switch, mounted adjacent to the fan and factory wired to the fan motor. A three phase electrical supply must be field wired to the motor starter, and from the motor starter to the ON/ OFF disconnect switch. Refer to the applicable fan installation manual for detailed instructions on wiring the fan.

System Control Panel Wiring

Run a 120 volt, 30 amp service with 12 gauge wires to the system control panel connecting to terminals L1 (hot), L2 (common) and ground.

Connect the detergent pump, using 14 gauge wire, to the system control panel, terminals 1TB23 and 2TB20. Ensure the detergent pump motor is adequately grounded. Also connect terminals 6TB1, 6TB2, and 6TB3 at the detergent dispenser to terminals 3TB4, 4TB4, and 3TB15, respectively, in the system control panel.

Connect the water supply line solenoid valve, using

14 gauge wire, to the system control panel, terminals 1TB26 and 2TB23. Ensure the solenoid valve is adequately grounded.

Connect the power pack to the system control panel using 14 gauge wire. Wire terminals 1, 2, and 3 in the power pack to terminals 1TB17, 2TB4, and ground, respectively, in the system control panel. Wire terminals 6, 7, 8, and 9 in the power pack to terminals 1TB16, 1TB18, 1TB15, and 1TB19, respectively, in the system control panel.

Connect the junction box on top of the system cabinet to the system control panel using 14 gauge wire. Connect terminals 5TB1 and 5TB2 (access door safety interlock) to terminals 1TB4 and 1TB13, respectively, in the system control panel. Also connect terminals 5TB5, 5TB7 (upstream wash motor), 5TB8, and 5TB10 (downstream wash motor) to terminals 1TB21, 2TB18, 1TB22, and 2TB19, respectively, in the system control panel.

NOTE

The system control panel is furnished with pre- wired circuits that can be interfaced/interlocked with a make-up air unit, remote start/stop, remote enunciator panel, fire suppression system, and/or damper control. Please refer to the plumbing and electrical schematics section for details on wiring these components.

1.Turn off fan at motor starter disconnect, also turn off Power Pack.

2.Turn on System Control at disconnect switch and push green “Start” button. At this point green normal operation light should be on.

3.Turn on Power Pack, red and clear lights should be on at Power Pack and at System Control. If lights are not on, check to make sure door interlock switch is made. With high voltage on, check meter reading at Power Pack, it should read 12kv and approximately 1mA per linear feet of ionizer- collector cell. Random electrical arcing in the collector cells is normal at initial power up. This will settle down.

4.Turn fan on at disconnect.

5.System should now be in normal run mode.

6.Turn off System Control at disconnect switch. System Control, Power Pack and fan should now be off. Turn on System Control at disconnect switch and push green “Start” button. System control, powerpack, fan (entire system) should now be on.

7.Make sure all water and detergent line manual valves are open, then initiate the wash mode by depressing the black manual wash button, yellow wash in process light should be on. All other lights should be off. See manual for wash sequence. There is a 5 minute fan coast down time prior to wash cycle starting. Check all piping for leaks.

Grease Grabber™ Power Play Kitchen Exhaust Pollution Control System 7

474754 specifications

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