Cleveland Range SD-1600-K2020, SD-1200-K 612 manual Steam, Potable Water, Final Installation Check

STEAM

All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made.

Generally, kettles require 1/2" i.p.s. pipe, 10-45 psi steam pressure. If the steam supply pressure exceeds 45 psi, a pressure reducing valve is required. The steam inlet is at the right side of the kettle, as n from the front.

A pressure reducing valve is required on the incoming line as shown below. The relief valve should have a capacity of 300 lb/hr (136 kg/hr).

CONDENSATE (Kettles without SD Stands)

Maximum pressure rating on table-top kettles is 50psi. It is highly recommended that a pressure relief valve equal to or less than this pressure be installed on the incoming steam line close to the kettle.

A steam condensate trap must be plumbed to a drain, using minimum 1/2" NPT plumbing. The condensate line is limited to a maximum rise of 10 feet in order for the steam pressure to adequately force the condensate through the plumbing. Any higher rise requires a pump.

If the steam boiler to which this kettle is installed has a condensate return (closed loop system), a 1/2" steam strainer, a 1/2" steam trap, and a 1/2" check valve must be installed on the output (condensate) side of the kettle.

CONDENSATE (Kettles c/w SD Stands)

The stand comes factory plumbed so the condensate is connected to the stands drain manifold.

POTABLE WATER

The water faucet (optional on kettles purchased without SD stands) with swing spout, requires 1/2 inch O.D. copper tube plumbing for hot or cold water supplies to the faucet (SPK - cold water connection only, DPK - hot and cold water connection).

FINAL INSTALLATION CHECK

1.Partially fill the kettle with water.

2.Slowly turn the steam supply valve's knob to the open position.

3.Release the safety valve, ensuring that the steam escapes freely. Stay clear of steam exhaust when releasing the safety valve.

4.Observe that the water in the kettle comes to a boil.

5.Close the steam supply valve.

6.Drain off the water by tilting the kettle.

RECOMMENDED PIPING
SCHEMATICS					KETTLES
(all service connections shown supplied by others)
					MANUAL
					STEAM
					VALVE
	CONDENSATE RETURN
TO DRAIN OR BOILER
CONDENSATE LINE
KETTLES c/w	UNION	CHECK	STEAM		STRAINER	STEAM
		VALVE				UNION
			TRAP	STRAINER			IN
SD STANDS
					PRESSURE
				RELIEF
					REDUCING	SHUT OFF
				VALVE	VALVE	VALVE
	PRESSURE		SHUT OFF
RELIEF	REDUCING		VALVE
VALVE	VALVE			STEAM
				IN
STRAINER		UNION
TO DRAIN (CONDENSATE RETURN PLUMBED TO 1 1/2" DRAIN MANIFOLD)