Cleveland Range SD-1600-K1220, SD-1200-K 612, SD-1600-K 620 manual Troubleshooting Guide, Problem

TROUBLESHOOTING GUIDE

This section contains information intended for use by Authorized Service Personnel only.

PROBLEM

A/ Kettle heats too slowly or does not come to a boil.

Probable Cause

1.Inadequate steam flow.

2.Steam trap not operating properly.

3.Food batches are not always the same.

PROBLEM

B/ The trunnion housing leaks steam.

Remedy

Check for correct steam using chart below.

If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer).

The trap should open periodically to dump condensate, then close.

If it does not open or close it should be cleaned or replaced.

When checking make certain that the original state (ie. fresh or frozen) and quantity of food product is the same.

Probable Cause	Remedy
1. Trunnion "O" rings are worn.	Replace "O" rings (see STEAM CONTROL ASSEMBLY
	drawing).

STEAM FLOW RATING

OF STEAM GENERATORS

	Gas Input	Steam Output	Boiler
	BTU/Hour	Lbs./Hour	H.P.
100,000		60	1.7
160,000		95	2.8
200,000		125	3.6
250,000		150	4.4
300,000		180	5.2
	Electric
	KW Input
18		60	1.7
24		70	2.0
27		90	2.6
36		120	3.5
48		150	4.4

STEAM FLOW RATING

REQUIREMENTS FOR KETTLES

Capacity	Fast	Medium	Stock
Gal./Lit.	Cooking	Cooking	Kettle
5/17	11	9	6
10/42	22	18	11
25/95	55	44	28
40/151	88	70	44
60/227	132	105	66

Electric: Above shows lbs. per hour with 10-15 psig steam at the kettle. The use of higher steam pressures (20-25 psig) will reduce heat-up time 5-20%.