| IMPORTANT: Wiring shown is typical and not intended to show detail | | 3.3 | Pilot relays can control cooler and condenser pump and tower fan motor contactor |
| | | coil loads rated 10 amps at 115 vac up to 3 amps at 600 vac. Control wiring required |
| for a speci®c installation. Refer to certi®ed ®eld wiring diagrams for | | | for Carrier to start pumps and tower fan motors must be provided to assure machine |
| additional information. Certi®ed drawings are available upon request. | | | protection. If primary pump and tower fan motor control is by other means, also |
| | | | | | provide a parallel means for control by Carrier. Do not use starter control trans- |
| | LEGEND | | | | former as the power source for pilot relay loads. |
| | | | 3.4 | Do not route control wiring carrying 30 v or less within a conduit which has wires |
| | Required Power Wiring | Options Wiring |
| | | carrying 50 v or higher or along side wires carrying 50 v or higher. |
| | Required Control Wiring | | | |
| | | | 3.5 | Voltage selector switch in machine power panel is factory set for 115 v control power |
| NOTES: | | |
| | | | source. When 230 v control power source is used, set switch to 230 v |
| I. GENERAL | | | | position. |
| 1.0 | Starters shall be designed and manufactured in accordance with Carrier Engineer- | 3.6 | Control wiring cables between starter and power panel must be shielded with mini- |
| | ing Requirement Z-375. | | | | mum rating of 600 v, 80 C. Ground shield at starter. |
| 1.1 | All ®eld-supplied conductors, devices, ®eld-installation wiring, and termination of | 3.7 | Voltage to terminals LL1 and LL2 comes from a control transformer in a starter built |
| | conductors and devices, must be in compliance with all applicable codes and job | | to Carrier speci®cations. Do not connect an outside source of control power to the |
| | speci®cations. | | | | compressor motor starter (terminals LL1 and LL2). An outside power source will |
| 1.2 | The routing of ®eld-installed conduit and conductors and the location of ®eld- | | produce dangerous voltage at the line side of the starter, because supplying voltage |
| | installed devices, must not interfere with equipment access or the reading, adjust- | | at the transformer secondary terminals produces input level voltage at the trans- |
| | ing, or servicing of any component. | | | | former primary terminals. |
| 1.3 | Equipment, installation, and all starting and control devices must comply with de- | IV. POWER WIRING BETWEEN STARTER AND COMPRESSOR MOTOR |
| | tails in equipment submittal drawings and literature. | 4.0 | Low voltage (600 v or less) compressor motors have (6) 1¤2 in. terminal studs (lead |
| 1.4 Contacts and switches are shown in the position they would assume with the circuit | | connectors not supplied by Carrier). Either 3 or 6 leads must be run between com- |
| | deenergized and the chiller shut down. | | | | pressor motor and starter, depending on type of motor starter employed. If only 3 |
| 1.5 | WARNING Ð Do not use aluminum conductors. | | | | leads are required, jumper motor terminals as follows: 1 to 6, 2 to 4, 3 to 5. Center |
| 1.6 | Installer is responsible for any damage caused by improper wiring between starter | | to center distance between terminals is 2.73 inches. Compressor motor starter must |
| | have nameplate stamped as to conforming with Carrier requirement ``Z-375.'' |
| | and machine. | | | |
| | | | 4.1 | When more than one conduit is used to run conductors from starter to compressor |
| II. POWER WIRING TO STARTER | | |
| | | | motor terminal box, one conductor from each phase must be in each conduit, to |
| 2.0 | Power conductor rating must meet minimum unit nameplate voltage and compres- | | prevent excessive heating. (e.g., conductors to motor terminals 1, 2 and 3 in one |
| | sor motor RLA (rated load amps). | | | | conduit, and these to 4, 5 and 6 in another.) |
| | When (3) conductors are used: | | | 4.2 | Compressor motor power connections can be made through top, bottom, or right |
| | Minimum ampacity per conductor = 1.25 x compressor RLA | | side of compressor motor terminal box by rotating the terminal box and using holes |
| | When (6) conductors are used: | | | | cut by contractor to suit conduit. Flexible conduit should be used for the last few feet |
| | Minimum ampacity per conductor = 0.721 x compressor RLA | | to the terminal box for unit vibration isolation. Use of stress cones or 12 conductors |
| 2.1 | Lug adapters may be required if installation conditions dictate that conductors be | | larger than 500 MCM may require an oversize (special) motor terminal box (not |
| | supplied by Carrier). Lead connections between 3-phase motors and their |
| | sized beyond the minimum ampacity required. Contact starter supplier for lug | |
| | | starters must not be insulated until Carrier personnel have checked compressor |
| | information. | | | |
| | | | | rotation. |
| 2.2 Compressor motor and controls must be grounded by using equipment grounding | |
| 4.3 | Compressor motor frame to be grounded in accordance with the National Electrical |
| | lugs provided inside starter enclosure. | | |
| | | | | Code (NFPA-70) and applicable codes. Means for grounding compressor motor is |
| | | | | |
| III. CONTROL WIRING | | | | (2) Thomas and Betts pressure connectors for 350 to 800 MCM wire, supplied and |
| 3.0 | Field supplied control conductors to be at least 18 AWG (American Wire Gage) or | | located in the back upper and lower right side corners of the compressor motor |
| | terminal box. |
| | larger. | | | |
| | | | 4.4 | Do not allow motor terminals to support weight of wire cables. Use cable supports |
| 3.1 | Chilled water and condenser water ¯ow switch contacts, optional remote start |
| | and strain reliefs as required. |
| | device contacts and optional spare safety device contacts, must have 24 vdc rating. | |
| | 4.5 | Use back up wrench when tightening lead connectors to motor terminal studs. Torque |
| | Max current is 60 ma, nominal current is 10 ma. Switches with gold plated |
| | biurcated contacts are recommended. | | | | to 10-15 lb-ft maximum. |