Wayne-Dalton 44 Important Safety Instructions Tools Required, Package Contents

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Pre-Installation

Important Safety Instructions

Tools Required

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which; if not avoided, could result in severe or fatal injury.

Caution: Property damage or injury can result from failure to follow instructions.

Important: Required step for safe and proper door operation.

Note: Information assuring proper installation of the door.

READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION. IF IN QUESTION ABOUT ANY OF THE PROCEDURES, DO NOT PERFORM THE WORK. INSTEAD, HAVE A TRAINED

•Power drill

•Drill bits: 1/8”, 3/16”, 9/32”, 7/16”, 1/2”

•Ratchet wrench

•Socket driver: 7/16”

•Sockets: 7/16”, 1/2”, 9/16”, 5/8”

• Phillips head

• Hammer

screwdriver

• Tape measure

• Locking Pliers

• Step Ladder

• (2) Vice clamps

• Level

• Wrenches: 3/8”,

• Pencil

7/16”, 1/2”, 9/16”,

• Leather gloves

5/8”

• 1/4” Torx bit

• Safety glasses

•Approved winding rods

DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS.

1.READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation caus- ing severe or fatal injury.

5.Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6.Operate door only when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have neces- sary adjustments and/ or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/ gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, do not attempt any adjustment, repair or altera- tion to any part of the door, especially to springs, spring brackets, bottom corner brackets, fasteners, counterbalance lift cables or supports. To avoid possible severe or fatal injury, have any such work performed by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/ or opener manufacturer’s instructions.

14.Visually inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instruc- tions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

17.This door may not meet the building code wind load requirements in your area. For your safety, you will need to check with your local building official for wind load code require- ments and building permit information.

After installation is complete, fasten this manual near the garage door.

Important: Stainless steel or pt2000 coated lag screws must be used when installing center bearing brackets, end brackets, jamb brackets, drawbar op- erator mounting/ support brackets and disconnect brackets on treated lumber (preservative-treated). Stainless steel or pt2000 lag screws are not necessary when installing products on un-treated lumber.

Note: It is recommended that 5/16” lag screws are pilot drilled using a 3/16” drill bit, prior to fastening.

Important: When installing 5/16” lag screws using an electric drill/ driver, the drill/ drivers clutch must be set to deliver no more than 200 in-lbs of torque. Fastener failure could occur at higher settings.

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in the Instal- lation Instructions. Otherwise, the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury.

Important: Right and left hand is always determined from inside the building looking out

Package Contents

Note: Depending on the door model, some parts listed will not be supplied if not required. Rear Back Hangs may not be included with your door.

Door sections (as required)

Torsion shaft / Torsion keyed shaft (as required)

Torsion keyed shafts (as required)

Fully Adjustable jamb

Fully Adjustable flag

brackets RH/LH (as required)

angles RH/LH (as required)

 

 

 

 

Vertical tracks RH/LH (as required)

Vertical track assemblies RH/LH (as required)

Rivited vertical track assemblies RH/LH (as required)

Wall angle track assemblies RH/LH (as required)

Horizontal tracks RH/LH (as required)

Horizontal tracks RH/LH (as required)

(2) Spacers

Track Roller Carriers

Tandem track rollers

Track rollers

(as required)

(if included)

Top fixtures

Strut (if included)

 

Bottom corner

 

Bottom corner

(as required)

brackets (as required)

brackets (as required)

3

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Graduated End Hinge And Strut Identification B l e O f C o n t e n t sStacked Sections C1. Top Section Graduated End HingesPackage Contents Important Safety Instructions Tools RequiredDoor Section Identification Graduated End Hinge Strut IdentificationGraduated End Hinge Schedule Top Headroom Requirements Removing an Existing DoorPreparing the Opening Backroom RequirementsClearance for Track is HeadroomHeader board 2x Lumber preferred Min. side RoomPage Track Roller Carriers StruttingGraduated End And Center Hinges Vertical Tracks Half Center HingesTop Fixtures Bottom SectionFor Graduated end hinges and Center Hinges Stacking SectionsTop Section If you have 3 vertical tracksCenter Bracket Adjusting Top FixturesHorizontal Tracks End Bearing BracketsHole of the center brackets Torsion Spring Assembly16 x 2 tamper-resistant lag screw Springs, must be positioned, as shownIf your door came with a Center Bearing Brackets For Doors with a Coupler AssemblyTorsion Spring Attachment If your door came with a Center Bracket BushingTools Step Ladder, 3/8 Wrench Winding SpringsSet Collars Rear Back Hangs16-18 x 1-1/4 Parallel to door Ceiling memberLabel Placement To 7/8Torsion spring tags one per spring Pull Down Rope Tools Power drill, 1/8 Drill bit, Tape measureDoor Arm Hookup Lift HandlesClear Or Stained Finishes Cleaning Your Garage DoorOperation and Maintenance Painting Your Garage DoorPage Limited warranty Double Flush, Model Warranty
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44 specifications

The Wayne-Dalton 44 is a notable garage door known for its durability, versatility, and aesthetic appeal. Designed to meet a range of residential needs, this model combines innovative technology with robust features. Its construction primarily utilizes high-quality steel, ensuring long-lasting performance and security. The durability of the Wayne-Dalton 44 makes it an ideal choice for homeowners looking for a reliable garage door that can withstand the elements.

One of the standout features of the Wayne-Dalton 44 is its extensive range of customizable options. Homeowners can select from various styles, colors, and finishes, allowing them to match their garage door with the design of their home. Whether one prefers a traditional look or a more contemporary design, the Wayne-Dalton 44 offers flexibility to accommodate diverse architectural styles.

In terms of insulation, the Wayne-Dalton 44 is equipped with advanced insulation technology, making it energy-efficient. Its insulated models provide an extra layer of protection against harsh weather conditions, which helps maintain a stable internal temperature within the garage. This feature not only enhances comfort but also contributes to energy savings over time.

Wayne-Dalton has also integrated safety technologies into the design of the 44 series. The door is equipped with an advanced safety sensor system that detects obstacles, preventing accidents when the door is in motion. This is especially important for families with children or pets, as it adds an extra layer of peace of mind.

Another significant characteristic of the Wayne-Dalton 44 is its low maintenance requirements. The use of high-quality materials and finishes means that the door is resistant to rust and corrosion, reducing the need for frequent upkeep. Additionally, the door’s operation is notably quiet, which is an attractive feature for those who value tranquility at home.

Overall, the Wayne-Dalton 44 garage door exemplifies a perfect blend of style, functionality, and cutting-edge technology. With its focus on customization, insulation, safety, and low maintenance, it stands out in the market, offering an excellent balance for homeowners seeking a reliable and attractive garage door solution.
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