Wayne-Dalton 44 Door Arm Hookup, Lift Handles, Pull Down Rope, Tools Needle nose pliers

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Optional Installation

Door Arm Hookup

Tools: Needle nose pliers

At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. Using that dimension, measure and cut (2) pieces of perforated angles. Assemble the

(2)pieces together using (2) 3/8” bolts and nuts (supplied by others). Now, secure to the top section using carriage bolts and nuts (supplied by others), thru bolt both the perforated angles to the top section, as shown.

Align the door arm with hole with one of the holes in the perforated angles. Secure the door arm to the perforated angle using (1) 5/16” – 18 x 1” hex head bolt and (1) 5/16” – 18 lock nut (supplied by others), as shown.

Strut

 

 

 

(2) 3/8” Hex bolt

Top

 

(1) 5/16” Hex bolt

and lock nut

section

Carriage bolt

and lock nut

(supplied by others).

 

and nuts

(supplied by others).

 

 

(supplied by

 

(2) Perforated

 

others)

 

angles

 

 

 

 

 

Center hinge

Typical

 

 

 

 

 

 

door arm

Lift Handles

Tools: Power drill, 1/8” Drill bit, Tape measure

NOTE: Lift handles must be lined up vertically. Bottom Section:

Locate the exterior center stile or center most stile on the bottom section.

NOTE: For flush doors, find the center most stile by locating the center most hinge.

Using the bottom hole of the lift handle, measure up 3” from the bottom of bottom section. Mark the hole locations and drill (2) 9/32” dia. holes through the bottom section. On the outside of the door, insert (2) 1/4” - 20 x 2 1/2” carriage bolts (black head) into the outside lift handle and insert the assembly into the (2) pre-drilled holes in the bottom section. From the inside, slide the

(2)holes in the inside lift handle over the stems of the carriage bolts. Secure the outside and inside lift handle to the bottom section with (2) 1/4” – 20 flange hex nuts.

Intermediate I Section:

Locate the exterior center stile or center most stile on the Intermediate I section. Mark a vertical line on the section at that point.

NOTE: Some Garage Doors may require both lift handles to be installed on bottom section. If your bottom section height is 28” or 29”, install both lift handles onto the bottom section. Install bottom lift handle per above instructions, then install the second lift handle a Minimum of 20” and a Maximum of 30” above the bottom lift handle.

Measure up 4” from the bottom of the Intermediate I section. Using this measurement as a guide, position the bottom hole of the lift handle bottom at the mark. Make a mark at the top hole of the lift handle. This should give you a Minimum of 20” and a Maximum of 30” between the lower lift handle and the middle of the top lift handle. If needed, reposition the lift handle to stay within the Minimum and Maximum dimensions, as stated above.

Using the lift handle as a template, mark the hole locations and drill (2) 9/32” dia. holes through the section. On the outside of the door, insert (2) 1/4” - 20 x 2 1/2” carriage bolts (black head) into the outside lift handle and insert the assembly into the (2) pre-drilled holes in the section. From the inside, slide the (2) holes in the inside lift handle over the stems of the carriage bolts. Secure the outside and inside lift handle to the section with (2) 1/4” – 20 flange hex nuts.

 

Lift

(2) 1/4” - 20 x 2 1/2”

 

Carriage bolts and (2) 1/4” – 20

Intermediate I

handle

Flange hex nuts

 

 

section

 

 

 

 

Center

Bottom

 

hinge

Lift

 

section

(2) 1/4” - 20 x 2 1/2”

 

handle

 

 

Carriage bolts and (2) 1/4” – 20

Strut

 

Flange hex nuts

 

3”

 

Pull Down Rope

Tools: Power drill, 1/8” Drill bit, Tape measure

WARNING

Do not install pull down rope on doors with operators. Children may become entangled in the rope causing severe or fatal injury.

Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the no. 6 screw eye and to the bottom corner bracket, as shown.

 

No. 6 Screw eye

 

Typical bottom

 

corner bracket

48” to 50”

Pull down

From floor

rope

 

Pull

 

down

 

rope

 

18

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s Graduated End Hinge And Strut IdentificationGraduated End Hinges Stacked Sections C1. Top SectionImportant Safety Instructions Tools Required Package ContentsGraduated End Hinge Strut Identification Door Section IdentificationGraduated End Hinge Schedule Top Backroom Requirements Removing an Existing DoorPreparing the Opening Headroom RequirementsRoom HeadroomHeader board 2x Lumber preferred Min. side Clearance for Track isPage Track Roller Carriers StruttingGraduated End And Center Hinges Bottom Section Half Center HingesTop Fixtures Vertical TracksIf you have 3 vertical tracks Stacking SectionsTop Section For Graduated end hinges and Center HingesEnd Bearing Brackets Adjusting Top FixturesHorizontal Tracks Center BracketSprings, must be positioned, as shown Torsion Spring Assembly16 x 2 tamper-resistant lag screw Hole of the center bracketsIf your door came with a Center Bracket Bushing For Doors with a Coupler AssemblyTorsion Spring Attachment If your door came with a Center Bearing BracketsRear Back Hangs Winding SpringsSet Collars Tools Step Ladder, 3/8 WrenchCeiling member 16-18 x 1-1/4 Parallel to doorLabel Placement To 7/8Torsion spring tags one per spring Lift Handles Tools Power drill, 1/8 Drill bit, Tape measureDoor Arm Hookup Pull Down RopePainting Your Garage Door Cleaning Your Garage DoorOperation and Maintenance Clear Or Stained FinishesPage Warranty Limited warranty Double Flush, Model
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Manual 18 pages 38 Kb

44 specifications

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