|
| Table 5. |
|
| System Troubleshooting Chart |
|
| ||
|
|
|
|
| |||||
|
|
|
|
|
|
|
|
|
|
|
| PROBLEM |
|
| POSSIBLE CAUSES |
| POSSIBLE CORRECTIVE STEPS | ||
|
| Compressor |
| 1. | Main switch open. | 1. | Close switch. | ||
|
| will not run |
|
|
|
|
| ||
|
|
| 2. | Fuse blown. | 2. | Check electrical circuits and motor winding for shorts or grounds. | |||
|
|
|
|
|
|
|
|
| Investigate for possible overloading. Replace fuse after fault is corrected. |
|
|
|
|
|
| 3. | Thermal overloads tripped. | 3. | Overloads are automatically reset. Check unit closely when unit comes |
|
|
|
|
|
|
|
|
| back on line. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 4. | Defective contactor or coil. | 4. | Repair or replace. |
|
|
|
|
|
| 5. | System shut down by safety devices. | 5. | Determine type and cause of shutdown and correct it before resetting |
|
|
|
|
|
|
|
|
| safety switch. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 6. | No cooling required. | 6. | None. Wait until calls for cooling. |
|
|
|
|
|
| 7. | Motor electrical trouble. | 7. | Check motor for open windings, short circuit or burn out. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 8. | Loose wiring. | 8. | Check all wire junctions. Tighten all terminal screws. |
|
|
|
|
|
|
|
|
|
|
|
| Compressor |
| 1. | Flooding of refrigerant into crankcase. | 1. | Check setting of expansion valves. | ||
|
| noisy or vibrating |
|
|
|
|
| ||
|
|
| 2. | Worn compressor. | 2. | Replace. | |||
|
|
|
|
|
|
|
|
|
|
|
| High |
| 1. | 1. | Remove the | |||
|
| discharge |
|
|
|
|
| ||
|
|
| 2. | Fan not running. | 2. | Check electrical circuit. Replace if motor fails. | |||
|
| pressure |
| 3. | Dirty condenser coil. | 3. | Clean. | ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 4. | System overcharged with refrigerant. | 4. | Reclaim refrigerant and recharge proper amount. |
4.InformationService |
|
|
|
|
|
|
|
|
|
| Low discharge |
| 1. | Insufficient refrigerant in system. | 1. | Check for leaks. Repair and add charge. | |||
|
|
| |||||||
|
| pressure |
|
|
|
|
| ||
|
|
| 2. | Low suction pressure. | 2. | See corrective steps for low suction pressure. | |||
|
|
|
|
|
|
|
|
|
|
|
| High suction |
| 1. | Excessive load. | 1. | Reduce load or add additional equipment. | ||
|
| pressure |
|
|
|
|
| ||
|
|
| 2. | Expansion valve overfeeding. | 2. | Check remote bulb. Regulate superheat. | |||
|
|
|
|
|
|
|
|
|
|
|
| Low |
| 1. | Lack of refrigerant. | 1. | Check for leaks. Repair and add charge (see refrigerant charge chart). | ||
|
| suction |
| 2. | Evaporator dirty or iced. | 2. | Clean. | ||
|
| pressure |
| 3. | Expansion valve malfunctioning. | 3. | Check and reset for proper superheat. | ||
|
|
|
|
|
| 4. | Condensing temperature too low. | 4. | Check ambient temp, 50°F to 100°F. |
|
| Compressor |
| 1. | Operating beyond design conditions. | 1. | Add equipment so that conditions are within allowable limits. | ||
|
| thermal protector |
|
|
|
|
| ||
|
|
| 2. | Dirty condenser coil. | 2. | Clean coil. | |||
|
| switch open |
|
|
|
|
| ||
|
|
| 3. | Overcharged system. | 3. | Reduce charge (see refrigerant charge). | |||
|
|
|
|
|
|
|
|
|
|
|
| Fan(s) will |
| 1. | Main switch open. | 1. | Close switch. | ||
|
| not operate |
| 2. | Blown fuses. | 2. | Replace fuses. Check for short circuits or overload conditions. | ||
|
|
|
|
|
| 3. | Defective motor. | 3. | Replace motor. |
|
|
|
|
|
| 4. | Defective defrost control. | 4. | Replace defective component. |
|
|
|
|
|
| 5. | Unit in defrost cycle. | 5. | Wait for completion of cycle. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 6. | Coil does not get cold enough to reset thermostat | 6. | Adjust fan delay setting of control. See Defrost Section page 8. |
|
|
|
|
|
|
|
|
|
|
|
| Room |
| 1. | Control cut out set too high. | 1. | Adjust control. | ||
|
| temperature |
| 2. | Superheat too high. | 2. | Adjust thermal expansion valve. | ||
|
| too high |
|
|
|
|
| ||
|
|
| 3. | System low on refrigerant. | 3. | Add refrigerant. See refrigerant charge chart. | |||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 4. | Coil | 4. | Manually defrost coil. Check defrost controls for malfunction. |
|
|
|
|
|
|
|
|
|
|
|
| Ice accumulating |
| 1. | Defrost duration is too long. | 1. | Adjust defrost termination temp on control. See page 8. | ||
|
| on ceiling around |
| 2. | Fan delay not delaying fans after defrost period. | 2. | Adjust fan delay setting or replace bad sensor. | ||
|
| evaporator and/or |
|
|
|
|
| ||
|
|
| 3. | Defective defrost control or sensor. | 3. | Replace defective control or sensor. See page 10 error codes. | |||
|
| on fan guards' |
| 4. | Too many defrosts. | 4. | Adjust number of defrosts. | ||
|
| venturi or blades |
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
| Coil not clearing |
| 1. | Coil temperature not getting above freezing | 1. | Check heater operation. | ||
|
| of frost during |
|
| point during defrost. |
|
| ||
|
| defrost cycle. |
| 2. | Not enough defrost cycles per day. | 2. | Adjust control for more defrost cycles. | ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 3. | Defrost cycle too short. | 3. | Adjust defrost control, defrost duration setting. |
|
|
|
|
|
| 4. | Defective defrost control or sensor. | 4. | Replace defective component. See page 10 error codes. |
|
|
|
|
|
|
|
|
|
|
|
| Ice accumulating |
| 1. | Defective heater. | 1. | Replace heater. | ||
|
| in drain pan |
| 2. | Unit not installed properly (out of level) | 2. | Check and adjust if necessary. See pages 7, 8. | ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 3. | Drain line plugged. | 3. | Clean drain line. |
|
|
|
|
|
| 4. | Defective control. | 4. | Replace defective component. |
|
|
|
|
|
|
|
|
|
|
12