Cornelius CH 1503-A, CH Series, CH 1502-A, CH 1500-A manual Troubleshooting

Page 9

TROUBLESHOOTING

WARNING: Disconnect electrical power to the Chiller to prevent personal injury before attempting any internal maintenance. Only qualified personnel should service internal components or electrical wiring.

TROUBLE

 

PROBABLE CAUSE

 

REMEDY

CHILLER DOES NOT

A.

No Power To Unit.

A.

Check Main disconnect fuses,

OPERATE, CONTROL

 

 

 

wiring, and power lead to unit.

POWER LIGHT “OFF”

 

 

 

 

 

B.

Defective Control Power

B.

Replace Switch

 

 

Switch.

 

 

 

C.

Defective Control Transformer.

C.

Replace Transformer

D.Wrong Voltage Supplied to Unit.

E.3--Phase Monitor tripped.

D.Supplied Voltage Must be within

± 10% of nameplate rating.

E.Check for correct voltage level on each phase of incoming 3--phase power. Check for correct phase rotation.

PUMP DOES NOT OPERATE, BUT COOLING LIGHT IS ”ON”.

A.Line to or from Chiller is restricted.

A.Inspect lines and remove any obstructions.

B. Internal or external filter is

B. Remove filter, back-flush, and

blocked with debris.

replace.

C. Pump Contactor is

C. Replace.

defective.

 

D.Damaged pump motor or impeller.

D.Replace pump motor or impeller.

CHILLER DOES NOT COOL,

A.

Thermostat is defective.

A.

Replace Thermostat

AND COOLING LIGHT IS

 

 

 

 

”OFF”.

 

 

 

 

PUMP RUNS, COMPRESSOR

A.

No process load on

A.

Increase process load.

”SHORT CYCLES”.

 

chiller.

 

 

 

B.

Refrigerant is low.

B.

Check refrigerant charge.

 

 

 

 

 

UNIT RUNS CONTINUOUSLY,

A.

Condenser is restricted.

A.

Clean condenser.

BUT IS NOT COOLING

 

 

 

 

PROCESS LIQUID ENOUGH.

 

 

 

 

 

B.

Unit low on refrigerant.

B.

Call Service.

 

C.

Inefficient compressor.

C.

Call Service.

 

D.

Unit is undersized for

D.

Call REMCOR Chiller Sales Rep.

 

 

application.

 

 

7

92266

Image 9
Contents Chiller CH Series Table of Contents Introduction Chiller InstallationUnpacking and Inspection Design DataProcess Connections Electrical ConnectionsPhase Protection / 3--Phase Option Adjustment Phase Protection / 3--Phase Monitor OptionChiller Operation Process Liquid FlowCooling Operation Temperature Indicator/Controller ThermostatSTART--UP Chiller MaintenanceThermostat Control CondenserPump Motor Circulation SystemFilters/Strainers Troubleshooting 92266 Cabinet Section Exploded View Qty Name Cabinet SectionPart Qty Name Electrical BOX Assembly92266 Pump and Tank Assembly Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800