Cornelius CH Series, CH 1503-A, CH 1502-A, CH 1500-A Electrical Connections, Process Connections

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It is very important that the air intake and discharge sides of the chiller are not obstructed by other free standing objects. A minimum of two feet of space on all four sides of the chiller will be sufficient to prevent air flow ob- structions.

It is also important to direct any hot air discharge from other equipment away from the air intake side of the chill- er. Condenser air entering the “CH”unit should be below 100_F (38_C) .Condenser air temperatures above 100_F (38_C) can cause the high pressure safety control to shut down the unit.

Electrical Connections

All wiring must conform to the National Electric Code and any applicable local codes.

The “CH”unit must be PERMANENTLY wired by means of electrical conduit to a properly fused disconnect of proper amperage OR wired to a properly rated power cord and plugged into an outlet with the appropriate dis- connect and amperage rating. The electrical junction box includes a four terminal strip for power supply connec- tions. The DATA PLATE located beside the junction box indicates the phase, voltage and amperage of the chiller.

Process Connections

Follow standard plumbing practices and local codes in making liquid connections. The Chiller inlet and outlet connections are 3/4”--inch FPT couplings. It is recommended that 3/4--inch I.D. or larger flexible hose and tube fittings be used as process connections. Lines should be routed with as few bends as possible. Prevent lines from running near radiators, hot water pipes, etc. Any lengths of tubing that are exposed to high ambient tem- peratures should be insulated to prevent condensation and/or significant liquid heat gain.

Once the system has been properly plumbed, it is important that the circulation system be filled with liquid. The reservoir can be filled by removing the fill port cap located on top of the Chiller. After ensuring that the drain is closed, fill the reservoir via the fill port with pure liquid until the liquid level sight glass on the front of the unit indi- cates ”FULL”. The fill port cap should then be replaced prior to operation.

CONTROL PANEL TEMPERATURE CONTROLLER

FILL PORT

DATA PLATE/SERIAL NO.

JUNCTION BOX

TERMINAL STRIP

35.138

37.638

21.963 FRONT

PRESSURE GAUGE

”FULL”

RESERVOIR LEVEL INDICATOR

DRAIN

 

INTERLOCK STRIP

 

(IF APPLICABLE)

38.224

 

14.000

OUTLET

 

INLET

 

REAR

FIGURE 1. “CH” SERIES CHILLERS

92266

2

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Contents Chiller CH Series Table of Contents Chiller Installation IntroductionUnpacking and Inspection Design DataElectrical Connections Process ConnectionsPhase Protection / 3--Phase Monitor Option Phase Protection / 3--Phase Option AdjustmentChiller Operation Process Liquid FlowTemperature Indicator/Controller Thermostat Cooling OperationChiller Maintenance START--UPThermostat Control CondenserCirculation System Pump MotorFilters/Strainers Troubleshooting 92266 Cabinet Section Exploded View Cabinet Section Qty NameElectrical BOX Assembly Part Qty Name92266 Pump and Tank Assembly Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800