Cornelius FlavorFusion Series installation manual Carbonator Troubleshooting, Symptom Cause Remedy

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FlavorFusion Installation Manual

No Syrup or

Syrup supply is empty

Replace BIB

Watered down drink

 

 

dispensed

 

 

 

 

 

 

BIB pump not working

Replace BIB pump

 

 

 

 

No CO2 or compressed air supply to

Check CO2 pressure regulator setting.

 

BIB pump, or not enough pressure

65 psig recommended. Replace CO2

 

 

tank or fix compressor.

 

 

 

 

 

 

Carbonator Troubleshooting

 

 

 

Symptom

Cause

Remedy

 

 

 

Carbonator pump

Power cord for the carbonator pump

Carbonator pump is powered off the

does not start to fill

motor is not connected.

main control board inside the electrical

tank

 

box of the unit. Check that the umbilical

 

 

cord is connected from the unit to the

 

 

pump motor terminal box.

 

 

 

 

 

 

Power cord is

Carbonator pump motor is disabled.

Check the enable/disable switch on the

connected but

 

carbonator pump terminal box and

carbonator pump

 

enable it, if necessary.

does not run.

 

 

 

 

 

 

Probes were dry, unit was powered up,

This results in a 5 minute timeout.

 

water was not turned on, and

Unplugging the unit and plugging it in

 

carbonator did not fill.

will reset the unit and start the

 

 

carbonator pump.

 

 

 

 

Water service was interrupted for more

Unplugging the unit and plugging it in

 

than 5 minutes.

will reset the unit and start the

 

 

carbonator pump.

 

 

 

 

 

 

Carbonator pump is

Lower liquid level probe reads “dry”

Check color of leads going to probes.

short cycling with

while upper probe reads “wet”

Black should go to bottom probe and

every drink drawn

 

white to top probe. Reverse if incorrect.

 

 

 

 

 

 

Carbonator tank

A. Poor electrical connections between

A. Check connections at carbonator

overfills, overflows

carbonator tank and main control board

tank and at connector J4 on the main

through relief valve,

 

control board.

and pump shuts off

 

 

after 5 minutes.

 

 

 

 

 

 

B. Broken wires between carbonator

B. Replace wire harness

 

tank and main control board

 

 

 

 

 

C. Defective liquid level probes

C. Replace both liquid level probes

 

 

 

Publication Number: 621057601INS

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© 2005-2006, IMI Cornelius Inc.

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Contents Specification DescriptionRead and Follow all Safety Instructions Recognize Safety AlertsSafety Tips Safety InstructionsLEG Option InstallationCounter Mounting Unit Operation Gate Restrictor Plate and Adjustment Gate Restrictor PlateProgramming Mode Flashing Sequences Programming ModeDispense Type 1, Carbonated water dispense Solid LED OFFSetting Water Flow Rate Valve with Flow AdjustersAdjusting Syrup/Water Ratio Brix Setting a Button to Dispense Non-carbonated Water OnlySetting a Button to Dispense Carbonated Water Only Timed Dispense ProcedureMounting Template FlavorFusion Mounting TemplateDrip Tray Drain Assembly Drip Tray Drain AssemblyFlow Diagram DiagramsWiring Diagram BonusnoWiring Schematic XFRMR2Troubleshooting Dispenser Troubleshooting Symptom Cause RemedyFlavorFusion Installation Manual Carbonator Troubleshooting Symptom Cause RemedyDiagnostics Guide for the Main Control Board = OFFDiagnostics Guide for Flavorfusion Keypad Lighting PCB

FlavorFusion Series specifications

The Cornelius FlavorFusion Series is a groundbreaking advancement in beverage dispensing technology, expertly designed for businesses looking to enhance their drink offerings. This versatile series is tailored for high-volume establishments like restaurants, cafes, and convenience stores, providing an efficient and innovative solution for mixed beverages.

One of the main features of the FlavorFusion Series is its ability to create custom flavor profiles. Equipped with multiple flavor cartridges, the system allows users to blend various flavors, delivering a unique drinking experience. This modular design empowers users to adapt their beverage menu easily, experimenting with seasonal or trending flavors to attract customers.

The FlavorFusion Series utilizes cutting-edge technologies to ensure high-quality dispensing. The advanced mixing technology employed in the system accurately proportionates flavors, guaranteeing consistent taste with every pour. This precision is crucial for maintaining customer satisfaction, as patrons expect the same delightful experience regardless of when or where they order their beverages.

Another standout characteristic is the intuitive user interface, which simplifies operation for staff. The touch-screen control panel enables quick access to a range of beverage options and customization features. Staff can easily switch between different flavor profiles, and the system even allows for pre-programmed recipes, ensuring that even new employees can serve drinks accurately without extensive training.

Hygiene and maintenance are paramount in beverage service, and Cornelius addresses these concerns with the FlavorFusion Series. The system's self-cleaning capabilities reduce the need for frequent manual cleaning, while also ensuring that cross-contamination between flavors is minimized. With easy disassembly features, businesses can conduct thorough clean-ups between service hours without hassle.

Moreover, energy efficiency is a design principle integrated into the FlavorFusion Series. The system is designed to consume less power without compromising performance, making it a sustainable choice for eco-conscious businesses. This focus on energy savings not only helps reduce operational costs but also aligns with the growing demand for environmentally friendly practices in the food and beverage industry.

In summary, the Cornelius FlavorFusion Series represents the future of beverage dispensing, combining innovative flavor customization, advanced technology, ease of use, and sustainability. Businesses that invest in this system can look forward to attracting more customers with an enticing variety of drinks while ensuring operational efficiency and maintaining high standards of hygiene.