Bakers Pride Oven CBBQ-30S, CBBQ-60S manual Troubleshooting Guide, Problem Probable Cause Solution

Page 7

C. TROUBLESHOOTING GUIDE

PROBLEM

PROBABLE CAUSE

SOLUTION

Burners &

Main gas supply not

Turn on main gas supply.

carryover will

turned on (Natural Gas).

 

not turn on

L.P. tank empty

Replace with fresh tank.

 

L.P. tank valve closed.

Open valve.

Burners

Incorrect gas type.

Supply correct type gas.

produce

Incorrect gas pressure

Call local gas supplier.

excessive

Incorrect orifices.

Call Bakers Pride authorized service center.

carbon

Primary air not

Adjust air shutter.

deposits

adjusted properly.

 

Carryover will

Carryover flame

Adjust carryover flame.

not remain lit.

adjusted incorrectly.

 

 

Draft condition.

Remove draft.

 

Carryover clogged

Clean carryover.

 

w/grease or debris.

 

Excessive

Overload of fatty meat

Maintain adequate water level in water pan.

flare-up

 

 

Broiler does

Orifices may be

When unit cools, check & clean orifices.

not seem hot

dirty/clogged.

 

enough

Low gas pressure.

Increase gas pressure to 3.5" W.C. (Nat) or 10" W.C. (L.P.)

Grates &/or

Usually improper

Never cover top grates w/sheet pans. This causes the firebox area to

radiants &/or

cleaning methods ie;

overheat excessively.

burners &/or

users cover grate top

 

gas valves

w/sheet pans & crank

 

warp

up heat to burn-off

 

 

debris

 

Not enough

Tank is empty.

Fill tank.

gas to the

Cylinder is frozen.

If the CBBQ is operated at the full 80k btu output with a 20 lb propane

burners (L.P.

 

cylinder, the cylinder may not be able to generate enough vapor

ONLY)

 

pressure to support that flow when the cylinder is less than half full. If

 

 

there is frost on the bottom of the cylinder and gas flow is restricted, this

 

 

can be improved by placing the cylinder in a container of water. The

 

 

water will help heat the cylinder and prevent the ice build-up that

 

 

prevents the needed vapor from forming inside the cylinder.

 

Outside temperature

As the temperature gets below 70 deg. F, the ability to produce the

 

is below 50°F.

vapor needed to burn decreases. The lower the temperature, the lower

 

 

the performance of the grill because of less vapor available. At

 

 

temperatures below the 50's there is just not enough vapor available to

 

 

support adequate combustion in these high capacity burners.

Regulator

Water in the liquid

Small amounts of water in liquid propane can form ice crystals in the

Freezes (L.P.

propane.

regulator and prevent it from working properly. Bakers Pride LP models

ONLY)

 

use a two stage regulator that reduces, but does not eliminate this

 

 

problem.

 

Drawing liquid

On a 40# horizontal tank it is possible to have liquid propane in the

 

propane rather than

discharge rather than propane gas (vapor). This can happen if the tank

 

gas from a 40# tank.

is overfilled or if it is bounced around during transportation. A short “J”

 

 

shaped tube is located inside the tank. This is called a “dip tube” and it

 

 

is the point where the propane vapor is taken into the discharge and

 

 

then into the regulator. If liquid propane fills this tube it will be drawn

 

 

into the regulator where it expands into gas. This will cause frost and

 

 

ice to build up on the outside of the regulator and supply hose and will

 

 

interfere with normal operation. This can cause the excess flow valve

 

 

to close and severely restrict the amount of propane gas allowed to

 

 

pass through the regulator and hose. If you suspect an overfilled tank,

 

 

or that there is liquid in the dip tube, it can be corrected by running the

 

 

unit with the tank(s) in the upright or vertical position in front of the

 

 

CBBQ. Make sure that the tanks are properly secured in the vertical

 

 

position so they cannot be knocked over! After the liquid propane in the

 

 

dip tube has been burned off, the tank(s) can be returned to their

 

 

normal position. Be careful when returning the tank(s) to the horizontal

 

 

position so that you don't cause more liquid propane to be “sloshed” into

 

 

the dip tube again or it will be necessary to repeat the process again.

7

Image 7
Contents Outdoor Char Broilers Contents Unpacking Instructions Figure aInstalling Side Tank Mounting Brackets Connecting the GAS Lines to the Propane TanksLighting Instructions Leak TestingBurner / Orifice Inspection Maintenance InstructionsCleaning Instructions Shutdown InstructionsProblem Probable Cause Solution Troubleshooting GuideHood CBBQ-30S/60S Accessories Bakers Pride Bakers Pride Limited Warranty