C. TROUBLESHOOTING GUIDE
PROBLEM | PROBABLE CAUSE | SOLUTION |
Burners & | Main gas supply not | Turn on main gas supply. |
carryover will | turned on (Natural Gas). |
|
not turn on | L.P. tank empty | Replace with fresh tank. |
| L.P. tank valve closed. | Open valve. |
Burners | Incorrect gas type. | Supply correct type gas. |
produce | Incorrect gas pressure | Call local gas supplier. |
excessive | Incorrect orifices. | Call Bakers Pride authorized service center. |
carbon | Primary air not | Adjust air shutter. |
deposits | adjusted properly. |
|
Carryover will | Carryover flame | Adjust carryover flame. |
not remain lit. | adjusted incorrectly. |
|
| Draft condition. | Remove draft. |
| Carryover clogged | Clean carryover. |
| w/grease or debris. |
|
Excessive | Overload of fatty meat | Maintain adequate water level in water pan. |
|
| |
Broiler does | Orifices may be | When unit cools, check & clean orifices. |
not seem hot | dirty/clogged. |
|
enough | Low gas pressure. | Increase gas pressure to 3.5" W.C. (Nat) or 10" W.C. (L.P.) |
Grates &/or | Usually improper | Never cover top grates w/sheet pans. This causes the firebox area to |
radiants &/or | cleaning methods ie; | overheat excessively. |
burners &/or | users cover grate top |
|
gas valves | w/sheet pans & crank |
|
warp | up heat to |
|
| debris |
|
Not enough | Tank is empty. | Fill tank. |
gas to the | Cylinder is frozen. | If the CBBQ is operated at the full 80k btu output with a 20 lb propane |
burners (L.P. |
| cylinder, the cylinder may not be able to generate enough vapor |
ONLY) |
| pressure to support that flow when the cylinder is less than half full. If |
|
| there is frost on the bottom of the cylinder and gas flow is restricted, this |
|
| can be improved by placing the cylinder in a container of water. The |
|
| water will help heat the cylinder and prevent the ice |
|
| prevents the needed vapor from forming inside the cylinder. |
| Outside temperature | As the temperature gets below 70 deg. F, the ability to produce the |
| is below 50°F. | vapor needed to burn decreases. The lower the temperature, the lower |
|
| the performance of the grill because of less vapor available. At |
|
| temperatures below the 50's there is just not enough vapor available to |
|
| support adequate combustion in these high capacity burners. |
Regulator | Water in the liquid | Small amounts of water in liquid propane can form ice crystals in the |
Freezes (L.P. | propane. | regulator and prevent it from working properly. Bakers Pride LP models |
ONLY) |
| use a two stage regulator that reduces, but does not eliminate this |
|
| problem. |
| Drawing liquid | On a 40# horizontal tank it is possible to have liquid propane in the |
| propane rather than | discharge rather than propane gas (vapor). This can happen if the tank |
| gas from a 40# tank. | is overfilled or if it is bounced around during transportation. A short “J” |
|
| shaped tube is located inside the tank. This is called a “dip tube” and it |
|
| is the point where the propane vapor is taken into the discharge and |
|
| then into the regulator. If liquid propane fills this tube it will be drawn |
|
| into the regulator where it expands into gas. This will cause frost and |
|
| ice to build up on the outside of the regulator and supply hose and will |
|
| interfere with normal operation. This can cause the excess flow valve |
|
| to close and severely restrict the amount of propane gas allowed to |
|
| pass through the regulator and hose. If you suspect an overfilled tank, |
|
| or that there is liquid in the dip tube, it can be corrected by running the |
|
| unit with the tank(s) in the upright or vertical position in front of the |
|
| CBBQ. Make sure that the tanks are properly secured in the vertical |
|
| position so they cannot be knocked over! After the liquid propane in the |
|
| dip tube has been burned off, the tank(s) can be returned to their |
|
| normal position. Be careful when returning the tank(s) to the horizontal |
|
| position so that you don't cause more liquid propane to be “sloshed” into |
|
| the dip tube again or it will be necessary to repeat the process again. |
7