Sharp r-8580 manual Component Replacement and Adjustment Procedure, Power Transformer Removal

Page 31

R -8580

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING: To avoid possible exposure to microwave energy;

A.Before operating the oven

1.Make sure that unlatching the door slowly is accompanied by a click indicating actuation of the monitor switch and latch switches.

2.Check visually the door seal for arcing and damage.

B.Do not operate the oven until after repair if any of the following conditions exist;

1.Door does not close firmly against the front of appliance.

2.There iS a broken door hinge or support.

3. The door is bent or warped.

-

4.There is any defective parts in the interlock, oven door or microwave generating and trans-

mission assemblv.

------ ---I.

5.There is any other visible damage to the oven. C. Do not operate the oven

1.Without the RF gasket.

2.If the door is not closed.

CAUTION: DISCONNECT OVEN FROM POWER

SUPPLY BEFORE REMOVING

OUTER CASE. DISCHARGE HIGH

VOLTAGE CAPACITOR BEFORE

TOUCHING ANY OVEN COMPO- NENTS OR WIRING.

(RDA? 203U)

POWER TRANSFORMER REMOVAL

1.

Disconnect

oven from

power

supply and

remove

 

outer case.

 

 

 

 

 

 

2.

Discharge

high

voltage

capacitor.

 

3.

Disconnect

filament leads

of

transformer

from the

 

magnetron.

 

 

 

 

 

 

4.

Disconnect

wire

leads

from

the transformer.

 

3.Make sure the transformer is mounted correctly to the corners underneath those tabs

4.After re-installing the transformer, secure the transformer with two screws to the cabinet base, one is with outertooth washer and the other is

5

without outer-tooth washer.

ing the transformer to the cabinet base.

Re-install

1.Rest the transformer on the base cabinet with its primary terminals toward rear cabinet.

2.Insert the two edges of the transformer into two metal tabs of the base cabinet.

Re-connect the wire leads (primary and high voltage) to the transformer and filament leads of transformer to the magnetron, referring to the “Pictorial Diagram”.

6.Re-install the outer case and check that the oven is operating properly.

HIGH VOLTAGE RECTI IiFIER REMOVAL

1.

Disconnect

oven

from

power

suppply

and

remove

CAUTION: WHEN

REPLACING

THE

SILICON

 

outer case.

 

 

 

 

 

 

RECTIFIER,

THE

GROUND

SIDE

2.

Discharge

the

high voltage capacitor.

 

 

TERMINAL

MUST

BE SECURED

3.

Remove one

(1)

screw

holding

the

rectifier

to the

FIRMLY

 

WITH

A GROUNDING

 

capacitor

holder.

 

 

 

 

 

SCREW.

 

 

 

 

4.

Disconnect

the rectifier

from the capacitor.

 

 

 

 

 

 

 

 

 

 

 

HIGH VOLTAGE CAPACITOR REMOVAL

I. Disconnect oven from power supply and remove outer case.

2.Discharge the high voltage capacitor.

3.Disconnect the high voltage wire leads from high voltage capacitor.

4.Remove one (1) screw holding capacitor mounting bracket.

5.Disconnect rectifier and high voltage rectifier from the capacitor. .br

6.Remove one (1) screw holding the high voltage rectifier and the capacitor holder.

7.Remove the capacitor from the holder.

TURNTABLE MOTOR AND/OR COUPLING REMOVAL

Disconnect the oven from power supply.

::Remove one (I ) screw holding the turntable motor cover to the base cabinet and take off the turntable

motor cover.

3.Disconnect 2-pin connector from the turntable mo- tor.

4.Remove the two (2) screws holding the turntable motor to the mounting plate of the oven cavity.

5 Pull the turntable coupling out of the oven cavity. 6. The turntable motor is now free.

30

Image 31
Contents Sharp 8580 Microwave RadiationSharpcorporatkn OSAKA, Japan Convection Microwave OvenProduct Description SpecificationAuto-TouchTM Control Panel Cooking Condition OperationDescription of Operating Sequence OFF ConditionConvection Cooking Condition Convection Cooking ConditionAutomatic MIX Cooking Condition Preheating ConditionCooking Sequence Sensor Cooking ConditionCompu Cook Easy Defrost Cooking240V-50Hz G-4 Figure O-l. Oven Schematic-OFF ConditionFigure O-3. Oven Schematic-Convection Cooking Condition Description and Function of Components Convection Cooking System Convection HeaterDamper OPEN-CLOSE Mechanism Servicing Problem Possible Cause Test Procedure CorrectionOFF Condjtion Problem Possible Cause Test Procedure or Correction Nents Defective Convection Heater Procedure RelayRY4 Unit Microwave Output Power Test Procedures Letter Component Magnetron Assembly TestHigh Voltage Rectifier and Rectifier Test Procedure Letter Test Procedures CONT’D Component TestPower Transformer Test Switch TestThermal CUT-OUT Test Procedures CONT’D Letter Component Monitor Switch TestBlown Fuse TEMP. Fuse TestDamper Motor Test Procedure LetterDamper Switch Test Thermistor TestRelay Symbol Operational Connected Components Voltage Test Procedures CONT’O Letter Component Relay UnitKEY Unit Test Checking the initial sensor cooking condition Testing Method for AH Sensor AND/OR Control UnitWater load cooking test Steps Occurance Cause or Correction Sensor Dummy Resistor CircuitOutline of Touch Control Panel Touch Control Panel AssemblyLSI LSI IZA096DR Description of LSJInternal clock oscillation frequency input settinq Seqment Data signalSeqment Data Siqnal Kev strobe siqnalMagnetron High-voltaae Circuit driving Signal Signal to SoundSignal svnchronized with commercial source frequencv50Hz Power source voltageSignal coming from touch key Damper motor relav driving signalInput signal which communicates the door open/close Signal cominq from touch kevTerminal For Manufacture Test Temperature measurement input Oven ThermistorSensor Inuut RI4Sensor Circuit Absolute HumidityServicing of Touch Control Panel Other PrecautionsServicing Shapes of Electronic ComponentsTurntable Motor AND/OR Coupling Removal Component Replacement and Adjustment ProcedurePower Transformer Removal High Voltage Capacitor RemovalConvection Motor Removal Magnetron RemovalCooling FAN Motor Removal Removal Upper Latch Switch / Monitor Switch RemovalLower Latch Switch and Stop Switch Removal DamperCPU Unit and KEY Unit Control Panel Assembly and CPU Unit RemovalDoor Replacement Door Replacement and AdjustmentDoor Adjustment Microwave Measurement Preparation for TestingRequirement 11II II II II OIL 8580 II I Figure S-3. Printed Wiring BoardAY AK AF AH Parts ListRR-DZ561PDREO Q8LAT AH FOVN-A090WRYO AG AD 11 AA 13 AA Ii AA Replacement Parts List 8580 ‘Y \‘\ Control Panel Parts Door Assembly MiscellaneousPacking and Accessories 8580 8580 Sharp