Keating Of Chicago 0107 service manual Preventive, Maintenance, Limited Calibration

Page 13

 

 

 

 

 

 

 

 

 

 

2. Allow Pasta System to cycle three times.

 

 

 

 

 

 

 

 

 

 

 

PREVENTIVE

 

 

 

 

 

 

3. Place an accurate thermometer in the water.

 

MAINTENANCE

 

 

 

 

Preventive maintenance should be done in daily,

 

Figure 4-1: Thermometer in water

 

weekly, monthly and yearly intervals as necessary.

 

 

 

 

 

 

Following preventive maintenance procedures will help

 

 

 

 

 

 

keep your Pasta System working efficiently. Proper care

 

 

 

 

 

 

and servicing will lead to years of quality performance.

 

 

 

 

 

 

∞NOTE: The most important part of any maintenance

 

 

 

 

 

 

program is daily cleaning. Ninety percent of any

 

 

 

 

 

 

maintenance problem is directly or indirectly related to

 

 

 

 

 

 

cleanliness.

 

 

 

 

 

 

 

 

 

 

∞NOTE: Water level problems caused by the sensors

 

∞NOTE: Locate thermometer in same position for

 

not being cleaned adequately will not be covered under

 

 

warranty.

 

 

 

 

 

every calibration. Position near primary thermostat

 

 

 

 

 

 

 

 

 

 

(center) bulb is recommended.

 

 

TIME FRAME

OPERATOR/OWNER

SECTION

 

 

4. If calibration of thermostat is found to be less than

 

 

 

PREVENTIVE MAINTENANCE CHART

 

 

 

15°F(-9.44°C) off, simply loosen three dial plate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hourly

• Clean sensor tube with a brush

 

 

 

 

retaining screws, rotate dial plate to match

 

 

 

 

 

 

 

 

 

thermometer reading and tighten screws. If the

 

 

 

Daily

• Check lights and controls.

III

 

 

 

 

 

 

 

 

• Check water level.

 

 

 

 

thermostat is more than 15°F(-9.44°C) off then a

 

 

 

 

 

• Clean all baskets.

 

 

 

 

qualified service company must be contacted to

 

 

 

 

 

 

 

 

 

have the Pasta System properly calibrated.

 

 

 

Weekly

Boil-out Pasta Cooker

III

 

 

 

 

 

 

 

 

(2-3 times/week)

 

 

 

Figure 4-2

 

 

 

 

 

• Drain and clean Pasta Cooker

 

 

 

Thermostat calibration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Monthly

• Verify thermostat settings

IV & V

 

 

 

 

 

 

 

 

 

 

 

(primary and secondary)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yearly

 

QUALIFIED SERVICE

IV & V

 

 

 

 

 

 

 

 

 

 

 

PERSONNEL ONLY

 

 

 

 

 

 

 

 

 

 

 

 

• Disassemble Pasta Cooker to

 

 

 

 

 

 

 

 

 

 

 

 

clean burners, orifices and

 

 

 

 

 

 

 

 

 

 

 

 

runner pilot tube.

 

 

 

 

 

 

 

 

 

 

 

 

• Check and replace radiants.

 

 

 

B. The Water Auto-Fill and Low Water Safety Shut-

 

 

 

 

 

• Align burners

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Off Systems

 

 

 

* High production facilities should be checked more often.

 

 

 

NOTE: Use of sodium chloride (salt) during the cooking

 

The water supply connection, located at the bottom rear

 

 

3

 

process will have a detrimental effect on the cooker

 

of the Pasta System and marked water, is a standard /8

 

vessel and will void the warranty.

 

 

 

female pipe connection. The water pressure should be

 

 

 

 

between 20-60 psi. If the pressure exceeds 60 psi, a

 

LIMITED CALIBRATION

 

 

 

pressure regulator must be used. The water

 

 

 

 

temperature must not exceed 150°F(65.6°C). Hot or

 

Calibration is not covered under warranty

 

 

 

warm water is not needed due to the instant recovery of

 

A.

Calibration

 

 

 

the Pasta System.

 

 

 

 

 

 

 

 

 

∞NOTE: This procedure can only be used with the

 

 

 

 

 

 

 

 

CAUTION

 

 

 

primary (left side) thermostat. When calibrating the

 

 

Connections suitable for hot water must be used.

 

secondary (right side) thermostat.

 

 

 

All connections must be tested for leaks before

 

You will need:

 

 

 

 

 

using the Pasta System.

 

One standard flat blade screwdriver.

 

 

 

∞NOTE: For Pasta Systems with casters, flexible hose

 

One accurate thermometer suitable for boiling water.

 

 

 

must be used to avoid leaking when the Pasta System

 

 

 

 

 

 

 

 

 

 

is moved for cleaning.

 

 

 

 

 

 

 

 

 

 

Control of the water level is fully automatic with the

 

∞NOTE: For best results, water should be clean.

 

 

auto-fill system. The water level is controlled by two

1.

 

Set thermostat to 212°F(190°C).

 

 

 

circuit boards and two sensors. The sensors are located

 

 

 

 

 

 

 

 

 

10

 

 

 

Image 13
Contents Custom Pasta Post this Label in a Prominent Location on Your Unit Table of Contents Introduction Clearances Installation II InstallationPositioning Damage During ShipmentGAS Connection SpecificationsRestraining DevicesCheck GAS Supply Pressure GAS Leak TestingSpecial Notices Do not CUT or Remove the Grounding Prong from this PlugCalibration III OperatingWater and Drain Connections FillingCooking Indicating LightsShutdown DrainingElectronic Timers CleaningTimer Operation Electronic Timer Operating Instructions IV MaintenanceWarranty Repairs Preventive Maintenance Chart MaintenancePreventive Limited CalibrationTrouble shooting Service DiagnosisProblem Probable Cause Solution Figures in determining proper size Solutions Follow Sequentially ProblemReplacement of a and B Boards Custom Pasta System Control Panel with Digital Timers VII Parts ListsOrdering Parts Toggle Switch Pilot on Description Models PART# GAS Pasta System AssemblyRADIANT, 2 Fins ALL Pasta System Wiring Diagram GAS Pasta System with BASKET-LIFT Wiring Diagram Warranty Serving Those Who Serve The Very Best

0107 specifications

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